IS210DTURH1AA GE

¥999.00

The GE IS210DTURH1AA is a VMEbus terminal board manufactured by General Electric for the Mark VIe distributed control system (DCS). This board is a dedicated Dual Turbine and Redundant Protection module, designed to provide redundant speed measurement, turbine protection, and overspeed detection for gas and steam turbines. The GE IS210DTURH1AA enables redundant speed monitoring with multiple independent inputs per measurement point, ensuring reliable overspeed protection and turbine safety. The “H1AA” designation indicates a first-generation dual turbine and redundant protection module with the “AA” suffix denoting military-grade components, extended burn-in (120 hours), 100% X-ray/AOI inspection, and conformal coating as standard.

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Description

Key Specifications

Parameter Specification
Speed Input Channels 6 independent speed input channels (3 pairs for redundancy)
Sensor Types Supported Magnetic pickups, proximity probes (eddy current), tachometers, hall-effect sensors
Input Signal Range 100 mV to 100 V p-p (magnetic); 5–24 VDC (proximity/tacho/hall)
Frequency Range 0.5 Hz to 30 kHz
Speed Measurement Range 0 to 60,000 RPM (programmable)
Speed Accuracy ±0.005% of reading
Redundancy Configuration 3 pairs of redundant speed channels (2-out-of-3 voting per pair)
Protection Functions Overspeed trip, under-speed detection, zero-speed detection, speed rate-of-change monitoring, speed mismatch detection
Response Time <3 ms for overspeed trip detection
Dual Protection Logic 2-out-of-3 voting for each speed measurement point
Isolation 1500 VDC (channel-to-backplane)
Diagnostics 750-event fault log with timestamps and waveform snapshots
Operating Temp –25 °C to +70 °C (extended range)
Humidity 5–95% non-condensing (with conformal coating)
Coating Conformal coating (standard) — UV-traceable
Manufacturing 120-hour burn-in, 100% X-Ray/AOI, military-grade components
Form Factor 6U VME64x (160 × 233 mm), single-slot width
Power 12 W (+5 V / +3.3 VDC)
Connectors 48-pin terminal block with gold-plated contacts and captive washer screws
Built-in Test Sensor health monitoring, signal quality analysis, low amplitude detection

Advantages & Distinctive Features

  • Redundant Speed Measurement: 3 independent pairs of speed channels—ensures trip integrity while preventing false trips.

  • Fast Response: <3 ms overspeed trip detection meets the most stringent API 670 requirements.

  • High Accuracy: ±0.005% reading for precise speed measurement.

  • Dual Protection Logic: 2-out-of-3 voting for each speed measurement point.

  • Speed Mismatch Detection: Compares all 6 channels—alerts if any channel deviates >2% from median.

  • Signal Quality Analysis: Monitors amplitude and waveform integrity for predictive maintenance.

  • Expanded Sensor Support: Hall-effect sensor compatibility for noise immunity.

  • Conformal Coating Standard: Protects against humidity, salt spray, and chemicals.

  • Extended Temperature Range: –25 °C to +70 °C.

  • Expanded Diagnostic Log: 750-event fault log with waveform snapshots.

  • Military-Grade Manufacturing: 120-hour burn-in, military-grade components.

  • Gold-Plated Captive Washer Terminals: Corrosion-resistant and vibration-proof.

  • Hot-Swappable: No rack power-down for replacement.

  • Direct Retrofit: Replaces older DTUR series boards.


Application Fields

  • Gas Turbines: Redundant overspeed protection, speed governor control

  • Steam Turbines: Redundant overspeed protection, synchronization speed

  • Generators: Grid synchronization speed, redundant overspeed protection

  • Compressors: Speed monitoring for surge protection

  • Nuclear Power Plants: Safety-critical redundant overspeed protection

  • Offshore platforms: Salt-spray environments requiring conformal coating


Comparison with VTURH1BAA and Competitors

Feature GE IS210DTURH1AA GE IS200VTURH1BAA Competitor A Competitor B
Speed Channels 6 (3 pairs) 3 (single) 1 3
Redundancy 2-out-of-3 voting per pair 2-out-of-3 voting 1-out-of-1 1-out-of-1
Response Time <3 ms <3 ms <10 ms <10 ms
Accuracy ±0.005% ±0.005% ±0.02% ±0.02%
Speed Mismatch Detection Yes (6 channels) Yes (3 channels) No No
Signal Quality Analysis Yes Yes No No
Coating Standard Standard Optional Optional
Temp Range –25 to +70 °C –25 to +70 °C 0 to +55 °C 0 to +55 °C
Fault Logging 750 events + waveforms 750 events + waveforms 100 events No

Selection Guidelines

  • When to choose: Critical overspeed protection applications requiring redundant speed measurement with 2-out-of-3 voting per measurement point.

  • Redundancy Configuration: Use all 6 channels (3 pairs) with 2-out-of-3 voting per pair for maximum protection integrity.

  • Scaling Configuration: Enter correct pulses per revolution (gear teeth count) in Toolbox ST.

  • Trip Level Setting: Configure overspeed trip setpoint per turbine manufacturer specifications (typically 110–115% of rated speed).

  • Speed Mismatch Threshold: Default 2%—adjust based on sensor accuracy.

  • Coating Verification: Inspect under UV (365 nm) upon receipt.

  • Compatibility: Fits all Mark VIe VME64x racks. Requires ControlST v6.5 or higher.


Operational Precautions

  1. Wiring: Follow GE wiring diagrams—correct polarity and shield grounding essential.

  2. Sensor Gap Setting: For proximity probes, verify air gap and bias voltage are correct.

  3. Speed Calibration: Verify speed reading against a known reference during commissioning.

  4. Overspeed Testing: Perform simulated overspeed tests to verify <3 ms response and trip logic.

  5. Voting Logic Verification: Simulate single-channel failures to verify 2-out-of-3 logic per pair.

  6. Speed Mismatch Testing: Introduce a known offset on one channel to verify mismatch alarm generation.

  7. Signal Quality Monitoring: Review amplitude trends in Toolbox ST—degrading amplitude indicates sensor/cable issues.

  8. LED Diagnostics: Green = signal OK; Amber = marginal signal; Red = channel fault or overspeed condition.

  9. Fault Log: Access 750-event log via Toolbox ST for post-event analysis.

  10. Coating Care: Use GE-approved cleaner; inspect annually under UV.

  11. Hot-Swap: Remove/insert slowly under power.

  12. Spare Stock: Maintain 1 spare per 3–4 racks; “H1AA” backward-compatible with all DTUR/VTUR sockets.

  13. Firmware Updates: Ensure the GE IS210DTURH1AA is in “standby” mode during updates.

  14. ESD: Handle by edges with grounded wrist strap.

  15. Storage: Anti-static bag with desiccant at –40 to +85 °C; rotate every 3 years.

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