Description
Product Overview
The EMERSON MVME61006E-0163R is a high-performance, ruggedized single-board computer (SBC) designed specifically for embedded control and real-time computing applications within industrial automation. This powerful module serves as a critical processing engine for demanding applications, often functioning as a high-level controller, communication gateway, or data concentrator in complex systems. As part of Emerson’s (formerly Motorola and Emerson Network Power) renowned MVME series of VMEbus boards, the EMERSON MVME61006E-0163R delivers robust computing power in a form factor proven for reliability in harsh industrial environments. The integration of the EMERSON MVME61006E-0163R into a system provides a scalable and powerful computing platform capable of handling complex algorithms, extensive data logging, and multi-protocol communication tasks that exceed the capabilities of standard PLCs. Engineers select the EMERSON MVME61006E-0163R for its balance of raw processing performance, expansion capabilities, and proven reliability in mission-critical settings.
Product Parameters and Specifications
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Manufacturer: Emerson (Embedded Computing & Power Group, legacy from Motorola Computer Group).
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Form Factor: 6U VMEbus single-board computer.
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Processor: Features a high-performance PowerPC or potentially a Freescale QorIQ/P-series processor (specific to the 6100 series), offering significant computational throughput.
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Memory: Equipped with substantial onboard DDR2 or DDR3 SDRAM, typically in the range of gigabytes, along with flash memory for the operating system and application storage.
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Onboard Interfaces: Includes multiple high-speed communication ports such as Gigabit Ethernet (copper and optional SFP), USB 2.0, serial (RS-232/422/485), and often PMC/XMC expansion sites for additional I/O or specialized computing functions.
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Real-Time Capability: Designed to support real-time operating systems (RTOS) like VxWorks, QNX, or Linux with real-time patches, ensuring deterministic performance for control applications.
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Operating Temperature: Engineered for extended temperature ranges suitable for industrial control environments.
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Part Number Detail: The suffix -0163R indicates a specific hardware revision and configuration bundle, which may include particular memory size, processor speed, or included software licenses.
Advantages and Key Features
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High-Performance Industrial Computing: The EMERSON MVME61006E-0163R provides server-grade processing power in an industrial package, capable of executing data-intensive tasks, running sophisticated control algorithms, or hosting SCADA/HMI software directly on the controller platform.
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Extensive Expansion and Flexibility: The VMEbus backplane and onboard PMC/XMC expansion slots allow for the integration of specialized I/O cards, additional network interfaces, or computing co-processors, making the system highly adaptable to specific application needs.
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Rugged and Reliable Design: Built to withstand the shock, vibration, and extended temperature cycles found in industrial and transportation applications, ensuring long-term reliability where commercial-grade computers would fail.
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Open Architecture and Software Support: Supports industry-standard RTOS and development tools, providing a familiar environment for software engineers and protecting software investments across hardware generations.
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Legacy System Longevity: As a key component in many legacy VME-based DCS and high-end control systems, the EMERSON MVME61006E-0163R is essential for maintaining, upgrading, and extending the life of existing mission-critical automation infrastructure.
Application Case Studies
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High-Speed Motion Control System: In a semiconductor fabrication plant, the EMERSON MVME61006E-0163R acts as the master controller for a multi-axis robotic wafer handling system, using its high-speed processing to calculate complex trajectories and coordinate synchronized movements in real-time.
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Oil & Gas Supervisory Control and Data Acquisition (SCADA) Gateway: Deployed in a remote offshore platform, this SBC runs a full SCADA server application, collecting data from numerous sub-sea PLCs and RTUs via various protocols, performing advanced analytics, and compressing data for satellite transmission to an onshore control center.
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Test and Simulation Rig Controller: Used in an automotive test facility to control a dynamic engine or vehicle component test stand. Its processing power manages high-speed data acquisition from hundreds of sensors, executes real-time simulation models, and provides closed-loop control of hydraulic actuators.
Comparison with Competing Products
| Feature | EMERSON MVME61006E-0163R (VMEbus SBC) | Beckhoff CX-series (Industrial PC) | Siemens SIMATIC IPC (Rack PC) |
|---|---|---|---|
| Architecture | VMEbus-based, modular backplane system. | PC-based, often with EtherCAT for I/O. | Standard PC/AT architecture in industrial housing. |
| Real-Time Performance | Excellent, via dedicated RTOS on a robust hardware platform. | Excellent, via real-time hypervisor or TwinCAT RTOS on x86 hardware. | Good, typically via separate real-time card or software RTOS. |
| Expansion | Via VMEbus cards and PMC/XMC mezzanines. Highly modular. | Primarily via EtherCAT I/O terminals and PC card slots. | Via standard PCI/PCIe cards in industrial format. |
| Environmental Ruggedness | Extremely high, designed for severe shock/vibe/temp. | High, designed for industrial control cabinet use. | High, designed for industrial control cabinet use. |
| Primary Use Case | Embedded, mission-critical control in harsh environments, legacy upgrades. | Highly integrated, software-centric control with extensive I/O. | General industrial computing, HMI servers, data management. |
| Key Strength | Proven reliability in extreme conditions, high processing power in a deterministic system. | Seamless integration of PLC, motion control, and HMI in one software platform. | Strong integration with Siemens TIA ecosystem, global support. |
Selection Suggestions and Important Notes
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Selection Suggestion:
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Choose the EMERSON MVME61006E-0163R when you need to upgrade or maintain an existing VMEbus-based control system, as it offers a direct performance upgrade path.
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It is the ideal choice for new applications requiring extreme environmental ruggedness combined with high computational performance for custom, software-heavy control algorithms that cannot be easily implemented on a standard PLC.
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Select this board for applications that require extensive custom I/O expansion via the VMEbus or PMC/XMC standards, where a bespoke system configuration is necessary.
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Important Notes:
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System Compatibility: The EMERSON MVME61006E-0163R requires a compatible 6U VMEbus chassis, backplane, and power supply. Ensure full mechanical and electrical compatibility with the existing enclosure.
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Software and Firmware: Operating system installation, board support packages (BSP), and firmware updates are critical. Source these from official Emerson channels to ensure stability.
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Configuration Specifics: The exact capabilities (processor speed, memory size, included interfaces) are defined by the full part number MVME61006E-0163R. Verify these details match your application’s requirements precisely.
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Long-Term View: While VMEbus is a mature technology, it remains vital in many industries. However, for new greenfield designs, consider also evaluating modern industrial PCs or embedded controllers for potentially lower lifecycle costs and newer connectivity options.
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