ABB 5SGX10H6004

¥999.00

The ABB 5SGX10H6004, detailed further here, is a high-performance single-axis servo drive from the ABB ACSM1 series, part of the broader ABB Drive and Motor family. While not a traditional PLC spare part, it is a critical component in modern automation systems where precise motion control is required. This specific servo drive is engineered to control permanent magnet synchronous motors (PMSM) with exceptional accuracy and dynamic response. The primary function of the ABB 5SGX10H6004 is to receive a torque, speed, or position command from a superior controller (such as a PLC or a dedicated motion controller) and deliver precisely regulated power to the motor to execute complex motion profiles. Its integration into automated machinery elevates performance in tasks requiring high-speed positioning, synchronized movement, and repeatable accuracy. For system designers and maintenance engineers, selecting and maintaining the correct ABB ACSM1 drive, such as the 5SGX10H6004, is fundamental to achieving optimal machine performance and uptime.

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Description

Product Description

The ABB 5SGX10H6004, detailed further here, is a high-performance single-axis servo drive from the ABB ACSM1 series, part of the broader ABB Drive and Motor family. While not a traditional PLC spare part, it is a critical component in modern automation systems where precise motion control is required. This specific servo drive is engineered to control permanent magnet synchronous motors (PMSM) with exceptional accuracy and dynamic response. The primary function of the ABB 5SGX10H6004 is to receive a torque, speed, or position command from a superior controller (such as a PLC or a dedicated motion controller) and deliver precisely regulated power to the motor to execute complex motion profiles. Its integration into automated machinery elevates performance in tasks requiring high-speed positioning, synchronized movement, and repeatable accuracy. For system designers and maintenance engineers, selecting and maintaining the correct ABB ACSM1 drive, such as the 5SGX10H6004, is fundamental to achieving optimal machine performance and uptime.

Product Parameters

  • Manufacturer: ABB

  • Product Series: ACSM1 (Modular Servo Drive)

  • Model / Order Code: 5SGX10H6004

  • Output Current: 4 A RMS (Continuous), with a higher peak current rating for short-term overload (e.g., 8 A for 2 seconds).

  • Output Power: Corresponds to approximately 1.5 kW, depending on motor voltage.

  • Supply Voltage: 200-240 V AC, 1-phase or 3-phase (specific range depends on exact configuration).

  • Communication Interfaces: Standard integrated interfaces for real-time motion buses such as Mechatrolink-III, and often optional modules for PROFINET, EtherNet/IP, or EtherCAT.

  • Feedback System: Supports high-resolution feedback systems like EnDat 2.2, Hiperface, or resolvers for closed-loop control.

  • Control Modes: Torque control, speed control, and position control (with an external reference or via internal positioner).

  • Protection Rating: Typically IP20 for chassis-mounted units, requiring installation in a protective cabinet.

  • Certifications: CE, UL, cUL listed for industrial automation equipment.

Advantages and Features

  • High Dynamic Performance: Offers very fast current loop and speed loop response times, enabling precise control of motor torque and speed, which is critical for high-acceleration applications.

  • Compact and Modular Design: The ACSM1 series features a space-saving design. The 5SGX10H6004 can be combined with various optional communication and feedback modules to tailor the drive to the exact application needs.

  • Advanced Motion Control Functions: Includes built-in functions like flying start, adaptive tuning, jerk limitation, and an internal position controller, reducing the computational load on the main PLC.

  • Seamless System Integration: Designed for easy integration with ABB’s own PLCs (e.g., AC500) and other automation components, but also highly compatible with third-party controllers via open network options.

  • Excellent Diagnostics: Comprehensive fault logging and trace functionality help in quickly identifying and resolving mechanical or electrical issues in the motion system.

Application Cases in Application Fields

  • Packaging Machinery: Drives high-speed pick-and-place units, flying saws, or labelers where the ABB 5SGX10H6004 provides the precise start/stop and positioning required for synchronized operation with a conveyor.

  • Machine Tools: Controls the feed axes of CNC milling or turning machines, where smooth motion, high rigidity, and accurate positioning are essential for machining quality.

  • Robotics: Serves as the drive for individual joints in articulated robots or for linear axes in gantry systems, enabling precise and repeatable path following.

  • Printing and Converting: Manages the registration and tension control of web-fed material, utilizing the drive’s precise speed and torque control capabilities to maintain print quality and prevent material breakage.

Comparisons with Competing Products

Compared to servo drives from manufacturers like Siemens (SINAMICS S210), Yaskawa (Σ-7 Series), or Rockwell Automation (Kinetix 5700), the ABB 5SGX10H6004 holds a competitive position:

  • Performance Benchmarking: It delivers comparable high-performance in terms of bandwidth, control accuracy, and responsiveness to its direct competitors in the 1-2 kW power range.

  • Network Flexibility: A key strength is its modular communication approach. While some competitors embed a single fieldbus, the ABB ACSM1 platform allows the user to select the optimal communication module, offering greater flexibility in multi-vendor systems.

  • Ecosystem Integration: For users invested in the ABB automation ecosystem (e.g., PLC, HMI, drives), the 5SGX10H6004 offers seamless software integration in tools like ABB’s Automation Builder, streamlining commissioning and diagnostics.

  • Form Factor vs. All-in-One: Its modular design can be an advantage for customization but may result in a slightly larger footprint than some fully integrated “all-in-one” drives from competitors.

Selection Suggestions and Precautions

  1. Precise Motor Matching: The drive must be correctly sized to the connected motor. Verify that the continuous and peak current ratings of the ABB 5SGX10H6004 meet or exceed the requirements of the specific permanent magnet motor it will control. Mismatching can lead to poor performance or drive tripping.

  2. Define the Communication Path: Determine the required real-time fieldbus (e.g., EtherCAT, PROFINET IRT) at the start of the project. Ensure you order the appropriate communication option module for the 5SGX10H6004 drive, as this is often not included in the base unit.

  3. Consider the Regeneration: Servo drives frequently brake motors, generating energy that must be dissipated. For applications with high cycle rates or vertical axes, plan for an external braking resistor or a regenerative supply unit to handle this energy.

  4. Software and Commissioning: Be prepared to use ABB’s commissioning software (e.g., DriveStudio or the plugin for Automation Builder). Proper tuning of the control loops is essential to achieve the advertised performance from the ABB 5SGX10H6004.

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