Description

Product Description: YASKAWA JEPMC-CP3201R-E

Core Specifications

• Device Type: Multi-axis motion controller module for YASKAWA automation systems
• Core Function: Precise motion control (positioning, speed, torque control), trajectory planning, and PLC integration for automated production processes
• Axis Support: Controls up to 32 servo axes (synchronous or asynchronous operation), supports linear/circular interpolation and electronic gearing/camming
• Control Precision: Positioning accuracy ±0.1 μm (with high-resolution encoders), speed regulation accuracy ±0.01%
• Motion Modes: Point-to-point positioning, continuous path control, jog mode, torque/speed control, and custom motion profiles
• Communication Interfaces: Ethernet/IP, PROFINET IRT, EtherCAT (real-time motion bus), RS-485 (for auxiliary communication)
• Supported Protocols: Modbus TCP, Ethernet/IP, PROFINET, EtherCAT, YASKAWA’s proprietary MECHATROLINK-III
• PLC Compatibility: Seamless integration with YASKAWA MP Series PLCs (e.g., MP3300/MP2300), compatible with third-party PLCs (Siemens S7, Allen-Bradley ControlLogix) via standard industrial protocols
• Programming Software: YASKAWA MotionWorks IEC (compliant with IEC 61131-3 standard), supports ladder logic, function block diagram (FBD), and structured text (ST)
• Input/Output: 32 digital inputs (24VDC), 32 digital outputs (24VDC, 0.5A per channel), 4 analog inputs (16-bit, 0-10V/4-20mA)
• Operating Environment: Temperature range -10°C to +55°C, protection class IP20 (panel mounting), resistance to electromagnetic interference (EMI) per IEC 61000-4
• Power Requirements: 24VDC ±10% power supply, power consumption ≤25W
• Certifications: UL, CE, FCC, RoHS compliant

Key Advantages

• High-axis count support (up to 32 axes) and advanced interpolation algorithms enable YASKAWA JEPMC-CP3201R-E to handle complex multi-axis synchronization tasks, such as robotic assembly lines or CNC machining centers, ensuring precise motion coordination.
• Real-time communication via EtherCAT/PROFINET IRT minimizes latency between the controller, servo drives, and PLC, enabling responsive control of high-speed production processes.
• Seamless integration with YASKAWA’s automation ecosystem (servo drives, motors, PLCs) and compatibility with third-party systems reduce integration complexity, lowering deployment time and costs.
• IEC 61131-3 compliant programming software allows engineers to use familiar PLC programming languages, streamlining the development of motion control logic and PLC integration.
• Robust industrial design and wide operating temperature range make YASKAWA JEPMC-CP3201R-E suitable for harsh manufacturing environments, such as automotive plants or heavy industry facilities.

Typical Application Scenarios

• Automotive Manufacturing: In robotic welding lines, YASKAWA JEPMC-CP3201R-E controls multiple welding robots to perform synchronized motion, ensuring precise weld positions. It integrates with the plant’s PLC to receive production orders and send process status data.
• CNC Machining: For multi-axis milling machines, the module handles complex trajectory planning (e.g., 5-axis interpolation) and coordinates with the PLC to manage tool changes, workpiece clamping, and machining parameter adjustments.
• Material Handling: In automated conveyor and sorting systems, it controls servo-driven linear modules for precise product positioning and sorting. The PLC triggers motion commands based on sensor inputs, with real-time feedback from the controller.
• Electronics Production: For PCB assembly lines, the module controls pick-and-place robots to handle tiny components with high precision, integrating with the PLC to manage production batches and quality checks.
• Packaging Industry: In high-speed packaging machines, it regulates the motion of film unwinding, sealing, and cutting mechanisms, ensuring consistent packaging quality. The PLC coordinates with the motion controller to adjust speeds based on product flow.

Competitor Comparison

• Compared to Siemens SINAMICS S120 motion controllers, YASKAWA JEPMC-CP3201R-E supports more axes (32 vs. up to 24) and offers tighter integration with YASKAWA’s servo systems, reducing compatibility issues.
• Versus Allen-Bradley Kinetix 5700 motion controllers, this module provides a more user-friendly programming interface (MotionWorks IEC) and lower power consumption, making it cost-effective for mid-to-high volume production lines.
• Compared to domestic motion controllers, YASKAWA JEPMC-CP3201R-E delivers superior control precision and long-term reliability, particularly in high-speed, multi-axis applications where consistency is critical.

Selection and Usage Recommendations

• Confirm axis requirements and motion complexity: Ensure the 32-axis capacity and supported motion modes of YASKAWA JEPMC-CP3201R-E align with your application (e.g., interpolation needs for CNC vs. simple positioning for material handling).
• Verify PLC compatibility: For third-party PLCs (e.g., Siemens S7), confirm support for standard protocols (Ethernet/IP, Modbus TCP) and plan for communication configuration in advance.
• Installation and wiring: Mount the module in a well-ventilated control panel, separate power and signal cables to reduce EMI, and follow YASKAWA’s wiring guidelines for servo drives and encoders.
• Programming and debugging: Use MotionWorks IEC to develop motion logic, and leverage the software’s simulation tools to test integration with the PLC before on-site deployment.
• Maintenance: Regularly back up configuration and programming files, monitor module temperature and communication status via the PLC, and replace worn wiring or connectors to ensure long-term reliability.

JEPMC-CP3201R-E