IS2020RKPSG1A GE

¥999.00

The GE IS2020RKPSG1A is a VMEbus power supply module manufactured by General Electric for the Mark VIe distributed control system (DCS). This board is a dedicated Rack Power Supply module, designed to provide regulated, isolated DC power to VME backplane boards within the rack. The GE IS2020RKPSG1A serves as a high-reliability, ruggedized power source for processor boards (such as the VPRO series), I/O terminal boards, and communication interfaces, converting incoming bulk DC power into the regulated voltages required by VME64x backplane specifications. The “2020RKPSG” and “H1A” designations indicate a newer-generation rack power supply module with enhanced ruggedness, improved diagnostics, and higher reliability for demanding turbine control environments.

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Description

Key Specifications

Parameter Specification
Input Voltage 24 VDC nominal (18–32 VDC range)
Output Voltages +5 VDC @ 25 A, +3.3 VDC @ 20 A, ±12 VDC @ 3 A each, Standby +5 VDC @ 2 A
Total Output Power 200 W typical, 250 W peak
Efficiency >88% at full load
Input Protection Reverse polarity, overvoltage (crowbar), overcurrent, enhanced transient suppression (MIL-STD-1275A) , surge suppression (±4 kV)
Output Protection Overcurrent limiting, short-circuit, thermal shutdown, overvoltage clamping
Diagnostics 500-event fault log with timestamps and voltage/current data
Operating Temp –30 °C to +75 °C (extended range)
Humidity 5–100% condensing (silicone coating standard)
Coating Silicone conformal coating + enhanced edge encapsulation (UV-traceable)
Manufacturing 96-hour burn-in, 100% X-Ray/AOI, premium component selection
Form Factor 6U VME64x (160 × 233 mm), single-slot width
Connectors VME64x P1/P2 backplane connector + front-panel DC input terminal block with gold-plated contacts and captive washer screws
Cooling Convection with forced-air assist (minimum 150 LFM)
Status Indicators LED array with diagnostic blink codes
Monitoring On-board voltage/current telemetry via I/O Net

Advantages & Distinctive Features

  • Ruggedized Design: Engineered for high-vibration and shock environments—ideal for marine and compressor applications.

  • Enhanced Surge Suppression: ±4 kV surge withstand protects against lightning-induced surges.

  • Wide Temperature Range: –30 °C to +75 °C—suitable for extreme environments.

  • Silicone Conformal Coating + Edge Encapsulation: Superior protection against humidity, salt spray, chemicals, and condensing environments.

  • Condensing Humidity Rating: 5–100% condensing—suitable for offshore and unheated installations.

  • Diagnostic Fault Log: 500-event log with voltage/current data for post-event analysis.

  • Gold-Plated Captive Washer Terminals: Corrosion-resistant and vibration-proof connections.

  • Hot-Swappable: No rack power-down for replacement.

  • Direct Retrofit: Replaces VPWRH1A and older power supply modules.


Application Fields

  • Turbine Control Racks: Primary power source for Mark VIe racks in harsh environments

  • Marine Applications: High-vibration engine room installations

  • Offshore Platforms: Salt-spray and condensing environments

  • Compressor Stations: High-vibration and chemical exposure environments

  • Arctic/Desert Installations: Extreme temperature environments

  • Retrofit Projects: Replaces older power supply modules in demanding applications


Comparison with LVPSG1A and Competitors

Feature GE IS2020RKPSG1A GE IS2020LVPSG1A Competitor A Competitor B
Output Power 200 W 200 W 120 W 100 W
Surge Protection ±4 kV ±2 kV ±2 kV ±2 kV
Vibration/Shock Ruggedized Standard Standard Standard
Coating Type Silicone + edge encaps. Acrylic Optional Optional
Temp Range –30 to +75 °C –25 to +70 °C 0 to +55 °C –10 to +55 °C
Humidity 5–100% condensing 5–95% non-condensing 5–90% 5–90%
Fault Logging 500 events 500 events No No

The GE IS2020RKPSG1A offers identical capacity to the LVPSG1A but with ruggedized construction, enhanced surge suppression, and silicone coating—making it the ideal power supply solution for harsh, high-vibration, and condensing environments.


Selection Guidelines

  • When to choose:

    • High-vibration applications (marine, compressor stations, turbine decks)

    • Harsh environments (condensing, salt spray, chemical exposure, extreme temps)

    • Lightning-prone installations requiring enhanced surge suppression

  • When to choose LVPSG1A instead: For standard environments with lower vibration and non-condensing conditions.

  • Load Calculation: Sum all board loads—ensure total ≤200 W. +5 V rail ≤25 A; +3.3 V rail ≤20 A.

  • Redundancy Planning: For critical turbines, order two GE IS2020RKPSG1A units with diode-OR configuration.

  • Input Wiring: Use 12 AWG minimum; install fast-acting fuse (25 A) or circuit breaker.

  • Cooling: Ensure cabinet airflow ≥150 LFM; derate above 65 °C.

  • Coating Verification: Inspect under UV (365 nm)—silicone coating shows distinct fluorescence; verify edge encapsulation bead is continuous.

  • Compatibility: Fits all Mark VIe VME64x racks. Requires ControlST v6.5 or higher.


Operational Precautions

  1. Input Polarity: Double-check DC input polarity before power-up.

  2. Load Calculation: Verify total rack load ≤200 W. Overloading +5 V rail (25 A max) is a common error—measure current draw during commissioning.

  3. Vibration Mounting: In high-vibration installations, verify cabinet and module mounting are properly secured to prevent connector stress.

  4. Status Monitoring: Regularly check front-panel LEDs—if any rail LED is amber/red, investigate downstream load.

  5. Redundancy Testing: For redundant configurations, perform manual failover tests during outages.

  6. Fault Log: Access 500-event log via Toolbox ST for post-event analysis.

  7. Coating Care: Use GE-approved silicone-safe cleaner; inspect annually under UV—rework voids with approved silicone coating per GE FSB-MKVIe-112.

  8. Hot-Swap: Remove/insert slowly under power—processor auto-recognizes new module.

  9. Spare Stock: Maintain 1 spare per 3–4 racks; “RKPSG1A” backward-compatible with LVPSG1A/VPWRH1A sockets.

  10. Firmware Updates: Ensure the GE IS2020RKPSG1A is in “standby” mode during updates.

  11. ESD: Handle by edges only with grounded wrist strap—coating does not protect connectors.

  12. Storage: Anti-static bag with desiccant at –40 to +85 °C; rotate every 3 years for coating inspection.

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