HONEYWELL CC-PUIO01

Description

Product Description

Product Parameters

• Brand/Model: HONEYWELL CC-PUIO01
• Core I/O Parameters
  • Total Channels: 8 configurable universal channels (mix of analog/digital)
  • Analog Input: 4-20mA, 0-10V, thermocouple (J/K/T/E), RTD (Pt100) | Resolution: 16-bit | Accuracy: ±0.05% span
  • Analog Output: 4-20mA, 0-10V | Resolution: 16-bit | Accuracy: ±0.05% span
  • Digital Input: 24V DC (sinking/sourcing) | Response Time: ≤1ms
  • Digital Output: 24V DC (relay/transistor) | Rated Current: 2A (relay), 0.5A (transistor)
  • Isolation: Channel-to-channel isolation (1500V AC), module-to-backplane isolation (2500V AC)
• System & Diagnostic Parameters
  • Compatible Systems: Honeywell Experion PKS, ControlEdge PLC, Safety Manager
  • Diagnostic Functions: Open/short circuit detection, signal drift monitoring, overcurrent protection, self-test
  • Communication Protocol: Honeywell proprietary FTE (Fault-Tolerant Ethernet), Ethernet/IP
  • Configuration Software: Honeywell Experion Engineering Environment, ControlEdge Studio
• Environmental & Physical Parameters
  • Operating Temperature: -40°C ~ +70°C
  • Storage Temperature: -40°C ~ +85°C
  • Vibration Resistance: 5g (10-2000Hz, IEC 60068-2-6 standard)
  • Shock Resistance: 30g (11ms half-sine wave)
  • Power Supply: 24V DC (18-32V) redundant input, power consumption ≤ 12W
  • Protection Grade: IP20 (cabinet installation)
  • Installation Method: Honeywell standard rack mounting (DIN 35mm rail compatible)
  • Dimensions: 140mm × 120mm × 45mm

Advantages & Features

1. Universal I/O Flexibility: HONEYWELL CC-PUIO01 supports mixed analog/digital input/output on the same module, eliminating the need for separate dedicated I/O modules and reducing hardware costs (e.g., replacing 2-3 single-function modules with one universal unit).
2. SIL Certification & Hazardous Environment Compliance: Certified to IEC 61508 SIL 2/SIL 3 and ATEX/IECEx Zone 2, HONEYWELL CC-PUIO01 meets safety requirements for critical processes and can operate in explosive environments (e.g., refinery blending units, chemical batch processing areas).
3. Configurable Channel Profiles: Each channel of HONEYWELL CC-PUIO01 can be independently configured via software (no hardware jumpers), enabling rapid adaptation to changing field device requirements without module replacement.
4. Hot-Swap Support & Advanced Diagnostics: The module’s hot-swappable design allows replacement without system shutdown, while real-time diagnostics (signal faults, power loss) provide actionable alerts for proactive maintenance, reducing unplanned downtime.

Application Fields & Cases

1. Oil Refinery Blending Unit Control: A major oil refinery deployed HONEYWELL CC-PUIO01 modules in its Experion PKS system to control blending units, combining analog input (flow/pressure sensors), analog output (control valves), and digital input/output (pump status/on-off commands) on a single module. This reduced hardware count by 40% and simplified wiring.
2. Chemical Plant Batch Reactor System: A petrochemical plant integrated HONEYWELL CC-PUIO01 into its ControlEdge PLC system for batch reactor control, using configurable channels for temperature (RTD input), agitator speed (4-20mA output), and safety interlocks (digital input). The module’s flexibility enabled quick reconfiguration for different batch recipes.
3. Power Plant Auxiliary Boiler Control: A combined-cycle power plant used HONEYWELL CC-PUIO01 to monitor and control auxiliary boilers, with analog input (water level/pressure), digital input (flame detection), and analog output (fuel valve position). The module’s SIL 3 certification supported safety interlock logic for flame failure shutdowns.

Competitor Comparison

Selection Suggestions & Precautions

1. Selection Suggestions: HONEYWELL CC-PUIO01 is ideal for Honeywell Experion PKS/ControlEdge PLC users requiring flexible mixed-signal I/O with SIL certification (e.g., batch processing plants, multi-function skids). For Emerson DeltaV users, Emerson’s Universal I/O module is preferred for native integration; Siemens S7-400 Universal I/O suits TIA ecosystem users.
2. Precautions:
   • Configure channel types (analog/digital, input/output) via Honeywell’s software before deployment—incorrect configuration may damage field devices or the module.
   • Use shielded cables for analog signals and twisted-pair cables for digital signals to minimize EMI interference in industrial environments.
   • Avoid overloading digital output channels (adhere to 2A relay/0.5A transistor ratings) to prevent module damage or actuator failure.
   • Perform annual calibration for analog channels to maintain accuracy and compliance with safety standards.
   • Verify ATEX/IECEx certification matches the hazardous zone classification (Zone 2 only; not suitable for Zone 1 areas).

FAD5000HD0 PLC DCS
Q2AC10035HXS5OM PLC DCS
PY0AO5OA PLC
PU0D015RMH1S01 PLC DCS
EMERSON 1B30023H01
1B30023H02 EMERSON
EMERSON 1B30035H01
1C31025G03
1C31116G04 EMERSON