Honeywell CC-GDIL11

¥999.00

HONEYWELL CC-GDIL11 is a high-density Digital Input Module (DIM) designed for Honeywell’s Experion PKS (Process Knowledge System) distributed control system, specializing in the acquisition of discrete 24V DC signals from field devices (limit switches, pressure switches, safety interlocks) for industrial process monitoring and safety applications. As a core component of Honeywell’s Experion PKS I/O portfolio, HONEYWELL CC-GDIL11 delivers 32 channels of isolated digital inputs with fast response times, making it essential for refineries, chemical plants, LNG facilities, and power generation sites operating Experion PKS systems. In a chemical plant’s safety interlock system, HONEYWELL CC-GDIL11 monitors emergency stop buttons and valve position feedback; in an LNG terminal’s storage control system, HONEYWELL CC-GDIL11 detects level switch and pump status signals; in a power plant’s turbine protection system, HONEYWELL CC-GDIL11 acquires vibration switch and temperature switch inputs for fault detection. Additionally, HONEYWELL CC-GDIL11 features hot-swappable design, seamless integration with Experion PKS controllers, and built-in diagnostic tools, ensuring reliable performance in mission-critical process control environments.

Category:

Description

1. Product Overview

HONEYWELL CC-GDIL11 is a high-density Digital Input Module (DIM) designed for Honeywell’s Experion PKS (Process Knowledge System) distributed control system, specializing in the acquisition of discrete 24V DC signals from field devices (limit switches, pressure switches, safety interlocks) for industrial process monitoring and safety applications. As a core component of Honeywell’s Experion PKS I/O portfolio, HONEYWELL CC-GDIL11 delivers 32 channels of isolated digital inputs with fast response times, making it essential for refineries, chemical plants, LNG facilities, and power generation sites operating Experion PKS systems. In a chemical plant’s safety interlock system, HONEYWELL CC-GDIL11 monitors emergency stop buttons and valve position feedback; in an LNG terminal’s storage control system, HONEYWELL CC-GDIL11 detects level switch and pump status signals; in a power plant’s turbine protection system, HONEYWELL CC-GDIL11 acquires vibration switch and temperature switch inputs for fault detection. Additionally, HONEYWELL CC-GDIL11 features hot-swappable design, seamless integration with Experion PKS controllers, and built-in diagnostic tools, ensuring reliable performance in mission-critical process control environments.

2. Product Parameters

2.1 Core Input Specifications

  • Input Channels: 32 isolated digital input channels (4 channels per isolation group)
  • Supported Signals: 24V DC (sinking/sourcing), dry contact (via external 24V DC supply)
  • Input Voltage Range: 18-30V DC (operational), 5V DC (logic low), 18V DC (logic high)
  • Response Time: ≤2ms (signal detection)
  • Isolation Rating: 500V AC channel-to-channel (group-to-group), 1500V AC channel-to-ground
  • Input Resistance: 2kΩ (24V DC sinking inputs), 1kΩ (24V DC sourcing inputs)

2.2 Electrical & System Parameters

  • Power Supply: 24V DC (supplied by Experion PKS I/O rack), power consumption ≤8W
  • Backplane Interface: Honeywell FTE (Fault-Tolerant Ethernet) I/O bus, compatible with Experion PKS C300/C200 controllers
  • Diagnostic Features: Open-circuit detection, short-circuit protection, channel-level fault indication, LED status indicators (power, rack communication, channel activity)
  • Configuration: Software-configurable via Experion PKS Configuration Studio (input type, debounce time, alarm settings)
  • Compatibility: Honeywell Experion PKS C300/C200 controllers, 24V DC discrete sensors/switches from major manufacturers

2.3 Environmental & Mechanical Parameters

  • Operating Temperature: -40°C to +70°C (extended industrial range)
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% (non-condensing), IP20 protection (rack-mounted)
  • Vibration Resistance: 5-2000Hz, 2g (IEC 60068-2-6, X/Y/Z axes)
  • Shock Resistance: 30g (11ms half-sine wave, IEC 60068-2-27)
  • Mounting: Experion PKS I/O rack-mounted (standard 19-inch rack), hot-swappable (plug-in module)
  • Dimensions: 120mm (W) × 150mm (H) × 30mm (D), Experion PKS rack-compatible form factor

2.4 Certifications & Compliance

  • Industry Certifications: CE, UL/cUL Class 1 Div 2, ATEX Zone 2 (Ex nA IIC T4), IEC 61508 (SIL 2 certified for safety applications)
  • Compatibility: Honeywell Experion PKS systems (Release R400+), 24V DC discrete field devices
  • MTBF: ≥1,200,000 hours (per Telcordia SR-332 standards)

3. Advantages & Features

  1. High-Density Input Design: HONEYWELL CC-GDIL11 offers 32 digital input channels in a compact form factor, reducing rack space requirements by 50% compared to 16-channel modules and simplifying system architecture for large-scale Experion PKS deployments.
  2. Fast Response Time: ≤2ms signal detection enables real-time monitoring of critical safety interlocks (e.g., emergency stops, fire detection), supporting rapid process shutdowns and minimizing accident risks in hazardous environments.
  3. Enhanced Isolation & Protection: 500V AC group-to-group isolation and short-circuit protection safeguard HONEYWELL CC-GDIL11 from electrical interference and fault conditions, ensuring stable operation in noisy industrial settings (e.g., near high-voltage equipment).
  4. Hot-Swappable & Redundant: HONEYWELL CC-GDIL11 can be replaced in live Experion PKS systems without interrupting process control, and supports rack-level redundancy to maximize system availability.
  5. SIL 2 Certification: Compliant with IEC 61508 SIL 2 standards, making HONEYWELL CC-GDIL11 suitable for safety instrumented systems (SIS) in oil & gas, chemical, and power generation applications.

4. Application Fields & Cases

4.1 Application Fields

  • Oil & Gas: Refinery safety interlock monitoring, LNG terminal storage control, pipeline valve position feedback
  • Chemical Manufacturing: Reactor safety system monitoring, batch process interlock detection, emergency shutdown system (ESD) input
  • Power Generation: Turbine protection system input, boiler safety interlock monitoring, switchgear status detection
  • Petrochemical: Fractionation column interlock control, storage tank level switch monitoring, pump status detection

4.2 Typical Cases

  1. Refinery ESD System Monitoring: A major Gulf Coast refinery deployed HONEYWELL CC-GDIL11 modules in its Experion PKS ESD system to monitor 128 safety interlock signals (emergency stops, valve position, fire detection) across 4 processing units. The module’s fast response time (≤2ms) ensured rapid ESD activation during a pipeline leak, preventing a major safety incident.
  2. Chemical Plant Reactor Safety: A European chemical manufacturer used HONEYWELL CC-GDIL11 to acquire 96 discrete input signals from reactor safety interlocks (pressure switches, temperature switches, emergency stops). The SIL 2 certification enabled compliance with IEC 61511 standards, and the hot-swappable design allowed maintenance without process shutdowns, improving plant uptime by 3%.
  3. LNG Terminal Storage Control: An Australian LNG terminal integrated HONEYWELL CC-GDIL11 into its Experion PKS system to monitor 64 level switch and pump status signals for LNG storage tanks. The module’s extended temperature range (-40°C to +70°C) withstood extreme outdoor conditions, maintaining 99.99% uptime and ensuring reliable storage control.

5. Competitive Comparison

Parameter HONEYWELL CC-GDIL11 Competitor A (16-channel Experion PKS DIM) Competitor B (Generic Digital Input Module)
Channel Density 32 channels 16 channels 32 channels
Response Time ≤2ms ≤5ms ≤10ms
SIL Certification SIL 2 SIL 1 None
Operating Temperature -40°C to +70°C 0°C to +60°C -20°C to +65°C
MTBF ≥1,200,000 hours ≥800,000 hours ≥600,000 hours

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

  1. System Compatibility: Choose HONEYWELL CC-GDIL11 for Honeywell Experion PKS C300/C200 systems (Release R400+); generic modules may lack native compatibility with Experion PKS software and SIL certification.
  2. Safety Requirements: Opt for HONEYWELL CC-GDIL11 for SIL 2 safety instrumented systems (SIS); lower-certified modules are unsuitable for critical safety applications.
  3. Density Needs: Select HONEYWELL CC-GDIL11 for large-scale discrete input monitoring (≥32 channels) to minimize rack space and wiring complexity; 16-channel modules are suitable for small-scale applications.

6.2 Precautions

  1. Installation Guidelines:
    • Install HONEYWELL CC-GDIL11 in Experion PKS I/O racks only; use shielded twisted-pair cables for 24V DC inputs (maximum distance 500m) and ground the cable shield at the module end to minimize noise.
    • For safety applications, ensure the module is configured with appropriate debounce times (1-100ms) to avoid false interlock triggers.
  2. Configuration Notes:
    • Configure input type (sinking/sourcing) and alarm settings via Experion PKS Configuration Studio before commissioning; mismatch between module and sensor configuration may cause input errors.
    • Enable channel-level fault diagnostics to track open-circuit/short-circuit conditions for predictive maintenance.
  3. Troubleshooting:
    • For false input signals: Check sensor wiring (no short circuits), verify 24V DC power supply stability, and adjust debounce time settings.
    • For communication faults: Inspect backplane connections, verify I/O rack redundancy (if enabled), and check Experion PKS controller communication status.
  4. Maintenance:
    • Inspect module connectors annually for corrosion or damage; clean with compressed air to remove dust and debris (avoid contact with backplane pins).
    • Stock spare HONEYWELL CC-GDIL11 modules—lead times for Experion PKS components may exceed 8 weeks for custom configurations.
    • Coordinate with Honeywell’s Experion PKS support team for firmware updates and SIL certification validation.

EMERSON 3A58939G15 DCSPLC
EMERSON 3A98826H01
3A99116G01 EMERSON
EMERSON 3A99132G01
EMERSON 3A99132G02
EMERSON 3A99158G01 DCSPLC
EMERSON 3A99159G03
EMERSON 3A99164G02 DCSPLC

Reviews

There are no reviews yet.

Be the first to review “Honeywell CC-GDIL11”

Your email address will not be published. Required fields are marked *

Post comment

Related products