Honeywell 51153818-102

¥999.00

HONEYWELL 51153818-102 is a high-performance Processor Module (PM) designed for Honeywell’s TDC 3000/PM Series distributed control systems, serving as the central processing unit (CPU) for managing I/O data, executing control logic, and communicating with other system components. As a core computing component of Honeywell’s legacy DCS infrastructure, HONEYWELL 51153818-102 delivers reliable processing power with advanced fault tolerance, making it essential for refineries, chemical plants, power generation facilities, and pulp & paper mills operating TDC 3000 systems. In a refinery’s crude distillation unit control system, HONEYWELL 51153818-102 executes PID control loops for temperature and pressure regulation; in a chemical plant’s batch process system, HONEYWELL 51153818-102 coordinates I/O modules and operator interfaces to manage production sequences; in a power plant’s boiler control system, HONEYWELL 51153818-102 processes sensor data to maintain safe and efficient combustion. Additionally, HONEYWELL 51153818-102 features rugged industrial design, redundant configuration support, and built-in diagnostic tools, ensuring continuous operation in mission-critical legacy control environments.

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Description

1. Product Overview

HONEYWELL 51153818-102 is a high-performance Processor Module (PM) designed for Honeywell’s TDC 3000/PM Series distributed control systems, serving as the central processing unit (CPU) for managing I/O data, executing control logic, and communicating with other system components. As a core computing component of Honeywell’s legacy DCS infrastructure, HONEYWELL 51153818-102 delivers reliable processing power with advanced fault tolerance, making it essential for refineries, chemical plants, power generation facilities, and pulp & paper mills operating TDC 3000 systems. In a refinery’s crude distillation unit control system, HONEYWELL 51153818-102 executes PID control loops for temperature and pressure regulation; in a chemical plant’s batch process system, HONEYWELL 51153818-102 coordinates I/O modules and operator interfaces to manage production sequences; in a power plant’s boiler control system, HONEYWELL 51153818-102 processes sensor data to maintain safe and efficient combustion. Additionally, HONEYWELL 51153818-102 features rugged industrial design, redundant configuration support, and built-in diagnostic tools, ensuring continuous operation in mission-critical legacy control environments.

2. Product Parameters

2.1 Core Processing Specifications

  • Processor Type: 32-bit RISC processor (Honeywell custom design)
  • Clock Speed: 66 MHz
  • Memory: 128 MB DRAM (program/ data storage), 32 MB Flash (firmware storage)
  • Control Logic Capacity: Up to 200 PID loops, 500 discrete control sequences
  • Scan Time: ≤100ms (for 100 PID loops), ≤20ms (discrete logic)
  • Communication Interfaces: TDC 3000 LCN (Local Control Network), UCN (Universal Control Network), RS-232 (maintenance port)

2.2 Electrical & System Parameters

  • Power Supply: 5V DC / 12V DC (supplied by TDC 3000 rack), power consumption ≤25W
  • Redundancy Support: 1:1 hot standby configuration (automatic failover)
  • Diagnostic Features: Built-in self-test (BIST), error logging, LED status indicators (power, run, fault, redundancy)
  • Firmware Compatibility: TDC 3000 Release 5.0+ firmware
  • I/O Connectivity: Supports TDC 3000 I/O link interfaces (up to 8 I/O subsystems per processor)

2.3 Environmental & Mechanical Parameters

  • Operating Temperature: 0°C to +60°C (industrial-grade range)
  • Storage Temperature: -20°C to +70°C
  • Relative Humidity: 5% to 95% (non-condensing), IP20 protection (rack-mounted)
  • Vibration Resistance: 5-500Hz, 1g (IEC 60068-2-6)
  • Shock Resistance: 15g (11ms half-sine wave, IEC 60068-2-27)
  • Mounting: TDC 3000 PM rack-mounted (standard 19-inch rack), hot-swappable (plug-in module)
  • Dimensions: 175mm (W) × 200mm (H) × 40mm (D), TDC 3000 rack-compatible form factor

2.4 Certifications & Compliance

  • Industry Certifications: CE, UL/cUL Class 1 Div 2, FCC Class A, RoHS
  • Compatibility: Honeywell TDC 3000/PM Series systems, LCN/UCN networks, TDC 3000 I/O subsystems
  • MTBF: ≥800,000 hours (per Telcordia SR-332 standards for legacy processor modules)

3. Advantages & Features

  1. Redundant Operation Support: HONEYWELL 51153818-102 enables 1:1 hot standby redundancy with automatic failover (<50ms switchover time), ensuring uninterrupted control in safety-critical applications like refinery reactor control or power plant turbine regulation.
  2. High Processing Capacity: Supports up to 200 PID loops and 500 discrete sequences, making HONEYWELL 51153818-102 suitable for complex process control environments with multiple interconnected control loops.
  3. Comprehensive Diagnostics: Built-in self-test, error logging, and status indicators simplify troubleshooting, allowing maintenance teams to quickly identify hardware or firmware issues and minimize downtime.
  4. Legacy System Compatibility: Fully backward-compatible with TDC 3000 LCN/UCN networks and I/O subsystems, HONEYWELL 51153818-102 requires no system reconfiguration or firmware upgrades for seamless integration.
  5. Hot-Swappable Design: HONEYWELL 51153818-102 can be replaced in live TDC 3000 systems without interrupting process control, reducing maintenance downtime and avoiding costly production shutdowns.

4. Application Fields & Cases

4.1 Application Fields

  • Oil & Gas Refining: Crude distillation unit control, catalytic cracking unit regulation, product blending system management
  • Chemical Manufacturing: Batch process control, continuous reactor regulation, polymerization process management
  • Power Generation: Boiler control, turbine regulation, emissions monitoring system coordination
  • Pulp & Paper: Paper machine speed control, chemical dosing system regulation, drying process management

4.2 Typical Cases

  1. Refinery Crude Distillation Control: A major U.S. refinery deployed HONEYWELL 51153818-102 processor modules in redundant configuration for its crude distillation unit (CDU) control system. During a primary processor failure, the standby module automatically took over (<50ms switchover), avoiding a CDU shutdown and $500,000 in lost production.
  2. Chemical Plant Batch Process Management: A European chemical manufacturer used HONEYWELL 51153818-102 to control 150 PID loops and 300 discrete sequences across 10 batch reactors. The module’s high processing capacity enabled synchronized production scheduling, improving batch throughput by 10% and reducing cycle time by 8%.
  3. Power Plant Boiler Control: A coal-fired power plant integrated HONEYWELL 51153818-102 into its TDC 3000 boiler control system to manage combustion, steam pressure, and emissions control loops. The redundant configuration ensured continuous operation during maintenance, maintaining 99.9% boiler uptime and complying with environmental regulations.

5. Competitive Comparison

Parameter HONEYWELL 51153818-102 Competitor A (Generic TDC 3000 Processor) Competitor B (Legacy DCS Processor Module)
Redundancy Support 1:1 hot standby (automatic failover) None 1:1 cold standby (manual switchover)
PID Loop Capacity 200 100 150
Switchover Time <50ms N/A >1000ms
TDC 3000 Compatibility Full Partial (no LCN support) None
MTBF ≥800,000 hours ≥400,000 hours ≥500,000 hours

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

  1. Legacy System Requirements: Choose HONEYWELL 51153818-102 for Honeywell TDC 3000/PM Series systems; generic processors may lack LCN/UCN compatibility and fail to support redundant operation.
  2. Redundancy Needs: Opt for HONEYWELL 51153818-102 in safety-critical applications (e.g., refinery CDU control, power plant boiler regulation) requiring hot standby redundancy; non-redundant processors increase downtime risk.
  3. Processing Capacity: Select HONEYWELL 51153818-102 for systems with >100 PID loops or complex discrete control sequences; lower-capacity modules may cause slow scan times and process instability.

6.2 Precautions

  1. Installation Guidelines:
    • Install HONEYWELL 51153818-102 in TDC 3000 PM racks only; ensure proper grounding (≤4Ω) and rack ventilation (minimum 10cm clearance) to prevent overheating.
    • For redundant configurations, connect primary and standby modules to separate power supplies and LCN/UCN segments to maximize fault tolerance.
  2. Configuration Notes:
    • Load compatible TDC 3000 firmware (Release 5.0+) via the RS-232 maintenance port; verify firmware version compatibility with I/O subsystems and network components.
    • Configure failover parameters (e.g., switchover delay, error thresholds) via TDC 3000 Configuration software to match site safety protocols.
  3. Troubleshooting:
    • For fault LED activation: Run built-in self-test (BIST) via maintenance port, check LCN/UCN connectivity, and verify power supply stability (5V/12V).
    • For redundancy failures: Inspect the standby module’s firmware version (must match primary), check the redundancy communication link, and verify automatic failover settings.
  4. Maintenance:
    • Replace backup batteries (for memory retention) every 2 years (per Honeywell recommendations) to prevent firmware/data loss during power outages.
    • Stock spare HONEYWELL 51153818-102 modules—legacy processor components have limited production runs, and lead times may exceed 16 weeks.
    • Coordinate with Honeywell’s legacy system support team for firmware updates and compatibility checks with TDC 3000 I/O modules.

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