Description
Product Description
HONEYWELL 05701-A-0440 is a high-performance discrete output module from Honeywell’s Series 5701 I/O family, engineered to deliver reliable 24V DC digital output signals for controlling actuators, relays, solenoids, and other field devices in industrial applications such as manufacturing, material handling, and process automation. HONEYWELL 05701-A-0440 features 16 isolated channels supporting both sinking (NPN) and sourcing (PNP) output configurations, enabling flexible integration with diverse load types. HONEYWELL 05701-A-0440 incorporates overcurrent and short-circuit protection to safeguard connected devices and the module itself, with built-in diagnostic capabilities for real-time fault monitoring. Additionally, HONEYWELL 05701-A-0440 supports hot-swappable installation and compatibility with Honeywell’s control systems (Experion PKS, ControlEdge PLC) and third-party platforms via Modbus, making it a robust solution for discrete control tasks. As a core digital output component of Honeywell’s I/O portfolio, HONEYWELL 05701-A-0440 ensures precise, safe actuation of industrial equipment to support automated processes.
Product Parameters
- Brand/Model: HONEYWELL 05701-A-0440
- Core Output Parameters
- Number of Channels: 16 isolated discrete output channels (2 channels per isolation group)
- Output Voltage: 24V DC (18-32V operating range)
- Output Type: Sinking (NPN) / Sourcing (PNP) (configurable per channel group)
- Rated Output Current: 0.5A per channel (continuous), 1A per channel (peak)
- Response Time: ≤1ms (on/off transition)
- Isolation: Channel-to-channel isolation (500V AC), channel-to-ground isolation (2500V AC)
- System & Diagnostic Parameters
- Compatible Systems: Honeywell Experion PKS, ControlEdge PLC, Series 9000 RTU, third-party PLC/DCS (Modbus RTU/TC)
- Diagnostic Functions: Short-circuit detection, overcurrent protection, output transistor fault monitoring, channel health status
- Communication Interface: Modbus RTU/TC, local LED indicators (per-channel status)
- Configuration: DIP switches (output type) + software (Honeywell Engineering Tools)
- Environmental & Physical Parameters
- Operating Temperature: -40°C ~ +70°C
- Storage Temperature: -40°C ~ +85°C
- Vibration Resistance: 5g (10-2000Hz, IEC 60068-2-6 standard)
- Shock Resistance: 30g (11ms half-sine wave)
- Power Supply: 24V DC (18-32V) ±10%, power consumption ≤ 12W
- Protection Grade: IP20 (cabinet installation)
- Installation Method: DIN 35mm rail mounting (panel-mount optional)
- Dimensions: 120mm × 70mm × 30mm (compact DIN-rail form factor)
Advantages & Features
- High-Density Isolated Outputs: HONEYWELL 05701-A-0440 offers 16 isolated discrete output channels in a compact module, reducing hardware count and cabinet space for applications requiring multiple control outputs (e.g., conveyor systems, packaging machinery).
- Dual Output Configuration: Support for both sinking (NPN) and sourcing (PNP) output types (configurable per channel group) eliminates the need for separate modules for different load polarities, simplifying system design and inventory management.
- Integrated Protection & Diagnostics: Built-in short-circuit and overcurrent protection prevents damage to the module and connected devices, while real-time diagnostic alerts enable proactive maintenance to minimize unplanned downtime.
- Hot-Swap & Wide Compatibility: The module supports hot-swappable replacement (no system shutdown required) and integrates with Honeywell and third-party control systems via Modbus, ensuring flexibility for retrofits and new installations.
Application Fields & Cases
- Material Handling Conveyor Control: A logistics center deployed HONEYWELL 05701-A-0440 modules to control conveyor belt motors (solenoid valves) and sorting gates (actuators) in its automated warehouse system. The module’s high-density channels reduced hardware footprint, while overcurrent protection prevented damage from motor overloads.
- Packaging Machinery Actuation: A food packaging plant integrated HONEYWELL 05701-A-0440 into its ControlEdge PLC system to actuate sealing jaws, label applicators, and product diverters. The module’s fast response time (≤1ms) ensured precise synchronization of packaging processes, improving production efficiency by 20%.
- Industrial Robot Peripheral Control: An automotive manufacturing facility used HONEYWELL 05701-A-0440 to control gripper solenoids and safety interlocks on its assembly robots. The module’s isolation and diagnostic capabilities minimized downtime caused by faulty peripheral devices, enhancing overall equipment effectiveness (OEE).
Competitor Comparison
| Comparison Dimension | HONEYWELL 05701-A-0440 | Competitor 1 (Siemens SM 322 DO Module) | Competitor 2 (Allen-Bradley 1734-OB16) |
|---|---|---|---|
| Number of Channels | 16 | 16 | 16 |
| Output Type | Sinking/PNP (configurable) | Sinking/PNP (configurable) | Sinking/PNP (configurable) |
| Rated Output Current | 0.5A (continuous) | 0.5A (continuous) | 0.5A (continuous) |
| Isolation (Channel-Ground) | 2500V AC | 500V AC | 1500V AC |
| Core Advantages | High isolation, wide temperature range | Siemens TIA ecosystem integration | Rockwell PlantPAx compatibility |
Selection Suggestions & Precautions
- Selection Suggestions: HONEYWELL 05701-A-0440 is ideal for users requiring high-density, protected discrete outputs (e.g., material handling, packaging, robot peripherals) with Honeywell or third-party control systems. For Siemens TIA users, SM 322 DO Module is preferred for native integration; Allen-Bradley 1734-OB16 suits Rockwell systems (note: lower channel isolation).
- Precautions:
- Configure output type (sinking/sourcing) per channel group via DIP switches before installation—incorrect settings will cause failed actuation or load damage.
- Ensure connected loads do not exceed the module’s rated current (0.5A continuous/1A peak) to avoid overheating or transistor failure.
- Use shielded twisted-pair cables for output wiring to minimize EMI interference, especially in areas with high electrical noise (e.g., near motors or VFDs).
- Verify proper grounding of the module and loads to prevent ground loops, which can trigger false diagnostic alerts or damage output transistors.
- Install the module only in enclosed control cabinets (IP20 rating) to protect against dust and moisture, which can degrade performance over time.
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