Hima X-CPU01

Description

Product Description

Product Parameters

• Brand/Model: Hima X-CPU01
• Core Processing Parameters
  • Processor: 32-bit dual-core ARM Cortex-A9 (600MHz clock speed)
  • Safety Architecture: 1oo2D (one-out-of-two with diagnostics)
  • Memory: 1GB RAM, 2GB flash storage (non-volatile)
  • Cycle Time: ≤2ms for safety logic execution
  • I/O Capacity: Up to 512 digital I/O points, 64 analog I/O points
• Communication & Safety Parameters
  • Communication Interfaces: 2×Ethernet ports (Modbus TCP, PROFINET), 1×RS485 port (Modbus RTU), 1×SafetyBUS p port
  • Safety Certification: IEC 61508 SIL 3, EN ISO 13849-1 Cat. 4/PL e, ATEX/IECEx Zone 2
  • Diagnostic Coverage: ≥99% hardware fault detection
  • Configuration Software: HIMA SILworX V4.0+
• Environmental & Physical Parameters
  • Operating Temperature: -20°C ~ +60°C (extended range: -40°C ~ +70°C optional)
  • Storage Temperature: -40°C ~ +85°C
  • Vibration Resistance: 10g (10-2000Hz, IEC 60068-2-6 standard)
  • Shock Resistance: 30g (11ms half-sine wave)
  • Power Supply: 24V DC (18-32V) redundant input, power consumption ≤ 15W
  • Protection Grade: IP20 (cabinet installation), IP65 (din-rail variant optional)
  • Installation Method: DIN 35mm rail mounting or panel mounting
  • Dimensions: 100mm × 70mm × 30mm (compact DIN-rail form factor)

Advantages & Features

1. Compact SIL 3-Certified Design: Hima X-CPU01 combines a DIN-rail mountable compact form factor with full SIL 3 safety certification, making it ideal for decentralized safety applications where space is limited (e.g., skid-mounted process equipment, small production lines).
2. Dual-Core Redundant Architecture: The 1oo2D safety architecture of Hima X-CPU01 ensures continuous operation even if one processor core fails, with built-in diagnostics detecting faults and triggering alerts to maintain safety integrity.
3. Multi-Protocol Communication: Supporting PROFINET, Modbus TCP/RTU, and SafetyBUS p, Hima X-CPU01 seamlessly integrates with both safety and non-safety systems, enabling data exchange with SCADA, PLCs, and remote I/O modules.
4. Simplified Configuration & Diagnostics: Hima X-CPU01 works with HIMA’s SILworX software, offering drag-and-drop logic programming and real-time diagnostic dashboards. This reduces engineering time and simplifies troubleshooting for on-site technicians.

Application Fields & Cases

1. Pharmaceutical Packaging Line Safety: A pharmaceutical manufacturer deployed Hima X-CPU01 to control safety interlocks for a blister packaging line, monitoring emergency stops, guard door position, and product jams. The compact design fit into the line’s control cabinet, while SIL 3 certification ensured compliance with strict industry safety regulations.
2. Food Processing Skid Safety System: A food and beverage plant integrated Hima X-CPU01 into a pasteurization skid, controlling temperature sensors, flow valves, and emergency shutdowns. The module’s Modbus TCP connectivity linked to the plant’s central SCADA system, enabling remote monitoring of skid safety status.
3. Water Treatment Plant Auxiliary Control: A municipal water treatment plant used Hima X-CPU01 to manage safety for chemical dosing systems, monitoring chemical levels and pump status. The redundant power input and 1oo2D architecture ensured uninterrupted operation, preventing chemical spills and equipment damage.

Competitor Comparison

Selection Suggestions & Precautions

1. Selection Suggestions: Hima X-CPU01 is ideal for users requiring a compact, SIL 3-certified safety controller for small to medium-scale applications (e.g., skid systems, packaging lines) with HIMA ecosystem compatibility. For larger-scale systems (>1000 I/O points), HIMA F8650E is recommended. Users prioritizing low cost over SIL 3 may choose Siemens S7-1200F or Allen-Bradley Micro800 Safety.
2. Precautions:
   • Select the extended temperature variant (-40°C ~ +70°C) for outdoor or extreme environment installations to ensure reliable operation.
   • Use shielded Ethernet and RS485 cables to minimize EMI interference, especially in industrial environments with high electrical noise.
   • Enable redundant power input (24V DC from two independent sources) to maintain safety logic execution during power supply failures.
   • Regularly back up safety logic configurations to flash storage or external media to prevent data loss in case of memory corruption.
   • Perform monthly diagnostic checks via SILworX to verify dual-core synchronization and fault detection functionality.

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