GE IS230TRTDH1D

¥999.00

The IS230TRTDH1D is a high-precision RTD (Resistance Temperature Detector) input termination board manufactured by GE Energy (now part of Baker Hughes) as part of the Mark VIe series distributed control system. This termination board serves as the physical interface between field RTD sensors and the Mark VIe RTD input module IS220PRTDH1A. The IS230TRTDH1D is specifically designed for high-accuracy temperature measurement using PT100, PT500, PT1000, Ni120, and Cu10 RTD sensors, providing screw-clamp terminal connections, integrated termination resistors, filtering, and support for 2‑wire, 3‑wire, and 4‑wire configurations. It offers enhanced accuracy and reliability for critical turbine temperature monitoring applications, including bearing temperature, generator stator/rotor temperature, and coolant temperature.

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Description

Product Parameters

Parameter Specification
Model IS230TRTDH1D
Manufacturer GE Energy / Baker Hughes
Platform Mark VIe
Type RTD input termination board
Compatible Modules IS220PRTDH1A
Input Channels Up to 16 RTD inputs (depending on module)
RTD Types PT100 (α=0.00385 & 0.00392), PT500, PT1000, Ni120, Cu10
RTD Wiring 2‑wire, 3‑wire, 4‑wire (jumper selectable per channel)
Excitation Current 0.5 mA or 1 mA (selectable via module)
Terminal Type Screw‑clamp (pluggable, 2‑piece)
Number of Positions 32 positions (field wiring side)
Wire Gauge 0.2–2.5 mm² (AWG 24–14)
Signal Conditioning Configurable termination resistors, RC filters, ESD protection (Level 3)
Isolation 1500 V (field‑to‑backplane via module)
LED Indicators None (status via I/O module)
Operating Temperature -40°C to +85°C
Storage Temperature -40°C to +100°C
Humidity 5% to 100% (non‑condensing)
Dimensions Standard Mark VIe terminal board form factor
Weight Approx. 0.45 kg
MTBF > 200,000 hours

Advantages and Key Features

  • Dedicated RTD Termination – The IS230TRTDH1D is specifically optimized for RTD temperature sensors, providing reliable termination and signal conditioning for the IS220PRTDH1A module.

  • Flexible RTD Wiring – Supports 2‑wire, 3‑wire, and 4‑wire RTD configurations via simple jumper selection, allowing compensation for lead wire resistance in 3‑wire and 4‑wire configurations.

  • Extended Sensor Support – Supports PT100 (both DIN and American standards), PT500, PT1000, Ni120, and Cu10 RTD types, providing compatibility with all common RTD sensors in GE turbine applications.

  • High Accuracy – The IS230TRTDH1D is designed to preserve the ±0.1% accuracy of the IS220PRTDH1A module through high-quality termination resistors and low‑thermal‑EMF connections.

  • Integrated Signal Conditioning – Provides mounting locations for termination resistors and RC filters to match sensor characteristics and reject noise, reducing external components.

  • Pluggable Terminal Design – 2‑piece pluggable terminal block design simplifies maintenance and module replacement without rewiring.

  • Wide Temperature Range – Rated for -40°C to +85°C, suitable for extreme environments including arctic and desert installations.

  • Gold‑Plated Contacts – The IS230TRTDH1D features gold‑plated screw‑clamp terminals, providing superior corrosion resistance and low‑resistance connections for low‑level RTD signals.


Application Fields and Use Cases

1. Turbine Bearing Temperature Monitoring

The IS230TRTDH1D connects PT100 RTD sensors on turbine bearings, providing critical temperature data for bearing health monitoring and lubrication system control.

2. Generator Stator and Rotor Temperature

Provides PT100 connections for generator winding temperature monitoring, preventing thermal overload and extending equipment life.

3. Coolant and Lubricant Temperature

Measures cooling water, lube oil, and hydraulic fluid temperatures for auxiliary system control and thermal management.

4. Ambient Temperature Compensation

Provides ambient temperature data for combustion control algorithms requiring temperature compensation.

5. Motor Winding Temperature

Connects PT100 RTDs in motor windings for thermal protection of pumps, fans, and compressors.

6. Retrofit Projects

The IS230TRTDH1D is the recommended upgrade from the IS230TRTDH1C for Mark VIe upgrades, offering enhanced sensor support and improved signal conditioning.


Comparison with Competing Products

Feature IS230TRTDH1D (GE) IS230TRTDH1C (GE) IS230TBTCH1B (GE) ABB TU830 + TB845 Siemens 6ES7 392-1AJ00
Platform Mark VIe Mark VIe Mark VIe AC 800M S7-400
Type RTD termination RTD termination Universal Terminal + RTD Terminal block
Channels 16 16 Up to 32 8–16 8
RTD Support PT100 (both), PT500, PT1000, Ni120, Cu10 PT100, PT500, PT1000, Ni120 Via module PT100, Ni100 PT100, Ni100
Wiring 2/3/4‑wire 2/3‑wire 2/3/4‑wire 2/3/4‑wire 2/3‑wire
Contact Material Gold‑plated Tin‑plated Tin‑plated Tin‑plated Tin‑plated
Temp Range -40°C to +85°C -30°C to +70°C -40°C to +85°C -25°C to +60°C 0°C to +60°C
Pluggable Yes Yes Yes Yes No
MTBF > 200,000 hrs > 180,000 hrs > 200,000 hrs > 120,000 hrs > 80,000 hrs

Key Differentiators: The IS230TRTDH1D is the most advanced RTD termination board in the GE Mark VIe lineup, offering gold‑plated contacts, support for both PT100 standards (α=0.00385 and α=0.00392), extended RTD types (PT500, PT1000, Ni120, Cu10), and full 2/3/4‑wire support. It provides superior corrosion resistance for low‑level RTD signals. Compared to the IS230TRTDH1C, it offers enhanced sensor support and improved contact material. Compared to universal terminal boards, it is specifically optimized for RTD applications.


Selection Suggestions and Precautions

Selection Criteria

  • Choose the IS230TRTDH1D for RTD temperature monitoring applications requiring the highest accuracy and reliability with the IS220PRTDH1A module.

  • For standard RTD applications, the IS230TRTDH1C may be a cost‑effective alternative.

  • Verify the RTD type (PT100, PT500, PT1000, Ni120, Cu10) is supported by the IS230TRTDH1D.

  • Ensure proper wiring configuration (2‑wire, 3‑wire, 4‑wire) is selected via jumpers.

Critical Precautions

  1. Wiring Configuration – Configure each channel on the IS230TRTDH1D for the correct wiring type (2‑wire, 3‑wire, 4‑wire) using jumpers. 3‑wire and 4‑wire configurations provide lead resistance compensation for longer cable runs.

  2. Lead Resistance – For 2‑wire RTD connections, lead resistance adds directly to the RTD resistance and can cause significant measurement errors. Use 3‑wire or 4‑wire configuration for long cable runs (> 50 meters).

  3. Sensor Matching – Ensure RTD sensors are matched to the IS230TRTDH1D configuration (PT100 with α=0.00385 or α=0.00392). Incorrect configuration will produce erroneous temperature readings.

  4. Shielding – Use shielded twisted‑pair cables for RTD connections to the IS230TRTDH1D. Terminate shields at the field device end, not at the board, to prevent ground loops.

  5. Cable Quality – Use high‑quality copper cables with consistent resistance for all three (3‑wire) or four (4‑wire) leads to maintain lead compensation accuracy.

  6. Terminal Connections – Use recommended torque: 0.5–0.6 N·m. Gold‑plated terminals are softer than tin‑plated; avoid over‑tightening to prevent thread damage.

  7. Grounding – Ensure proper grounding of the IS230TRTDH1D and field devices. Ground loops can introduce noise into low‑level RTD signals.

  8. ESD Handling – Use grounded wrist straps when handling the IS230TRTDH1D to prevent static damage.

  9. Obsolescence – The IS230TRTDH1D is in active production with long‑term support. It is the recommended choice for new Mark VIe RTD installations. Keep spare boards for critical RTD applications.

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