GE IS230TRLSH1

¥999.00

The IS230TRLSH1 is a high-density relay output termination board manufactured by GE Energy (now part of Baker Hughes) as part of the Mark VIe series distributed control system. This termination board serves as the physical interface between field wiring and Mark VIe discrete output modules, providing dry contact relay outputs for controlling external devices. The IS230TRLSH1 is specifically designed for applications requiring electrically isolated, high-current switching capability, such as motor starters, solenoid valves, alarm annunciators, and other inductive or resistive loads. It is typically used with Mark VIe output modules that require external relay interface, including IS220PDOAH1AIS220PDIOH1AIS220PDIOH1B, and other discrete output modules. The IS230TRLSH1 provides robust relay contact outputs, integrated surge suppression, and clear status indication for reliable turbine control applications.

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Description

Product Parameters

Parameter Specification
Model IS230TRLSH1
Manufacturer GE Energy / Baker Hughes
Platform Mark VIe
Type Relay output termination board
Compatible Modules IS220PDOAH1AIS220PDIOH1AIS220PDIOH1B
Output Channels 8 relay outputs (dry contacts)
Contact Type Form A (SPST, normally open)
Contact Rating 5 A at 250 VAC / 30 VDC (resistive)
Contact Material Silver alloy (AgSnO₂)
Switching Voltage 250 VAC / 30 VDC (max)
Switching Current 5 A (max)
Inrush Capability 10 A (for 100 ms)
Coil Voltage 24 VDC (provided by I/O module)
Surge Suppression Integrated RC snubber and flyback diode
Terminal Type Screw-clamp (pluggable, 2‑piece)
Number of Positions 16 positions (field wiring side)
Wire Gauge 0.2–2.5 mm² (AWG 24–14)
LED Indicators Individual per-channel LED (ON status)
Isolation 1500 V (coil-to-contacts, contacts-to-backplane via module)
Operating Temperature -30°C to +70°C
Storage Temperature -40°C to +85°C
Humidity 5% to 95% (non‑condensing)
Dimensions Standard Mark VIe terminal board form factor
Weight Approx. 0.45 kg
MTBF > 150,000 hours

Advantages and Key Features

  • Isolated Dry Contact Outputs – The IS230TRLSH1 provides 8 Form A (SPST) relay outputs, offering complete electrical isolation between the control system and field devices. This protects the Mark VIe processor from field-side faults and transients.

  • High Current Capacity – Each relay contact on the IS230TRLSH1 is rated for 5 A continuous, with 10 A inrush capability, enabling direct control of motor starters, solenoid valves, and other high-current loads without interposing devices.

  • Integrated Surge Suppression – Built-in RC snubbers and flyback diodes on the IS230TRLSH1 protect contacts from inductive load switching transients, extending relay life and ensuring reliable field device operation.

  • Per-Channel Status LEDs – Individual LEDs for each relay output on the IS230TRLSH1 provide immediate visual confirmation of output status, simplifying field troubleshooting without requiring software access.

  • Pluggable Terminal Design – The IS230TRLSH1 features a 2‑piece pluggable terminal block design, allowing field wiring to be disconnected without removing individual wires, simplifying maintenance and module replacement.

  • Silver Alloy Contacts – AgSnO₂ contact material provides superior resistance to welding and arcing, ensuring long service life even in demanding industrial applications.

  • Wide Temperature Range – Rated for -30°C to +70°C, suitable for outdoor and harsh turbine environments.

  • Flame‑Retardant Housing – UL 94 V‑0 rated material provides safety in the event of electrical faults.


Application Fields and Use Cases

1. Motor Starter Control

The IS230TRLSH1 provides isolated relay outputs for controlling motor starters for pumps, fans, and compressors, with contact rating sufficient for direct starter coil actuation.

2. Solenoid Valve Actuation

Provides dry contact outputs for controlling solenoid-operated valves (fuel trip valves, steam admission valves, drain valves), with integrated surge suppression for inductive loads.

3. Alarm Annunciation

The IS230TRLSH1 controls annunciator panels, horns, and strobe lights, providing electrically isolated outputs for alarm notification.

4. Trip and Shutdown Actuation

Provides isolated relay outputs for safety trip solenoids, ensuring complete electrical separation between control logic and safety-critical field devices.

5. Status Indication

Controls indicating lamps, panel lights, and remote status displays, providing visual feedback to operators and external systems.

6. Retrofit Projects

The IS230TRLSH1 is a cost‑effective relay output termination solution for Mark VIe upgrades from legacy systems requiring external relay interface.


Comparison with Competing Products

Feature IS230TRLSH1 (GE) IS220PDOAH1A (GE) IS230TBTCH1B (GE) ABB DO880 + TU830 Siemens 6ES7 392-1AJ00
Platform Mark VIe Mark VIe Mark VIe AC 800M S7-400
Type Relay output TB Output module Universal TB Output + terminal Terminal block
Output Channels 8 relays 32 solid‑state Up to 32 16 relays 8 relays
Contact Rating 5 A 0.5 A Via module 2 A 2 A
Inrush Capability 10 A N/A Via module N/A N/A
Surge Suppression Integrated N/A Via module External External
LED Indicators Per‑channel Per‑channel No Per‑channel No
Isolation 1500 V 1500 V Via module 1500 V 500 V
Pluggable Yes N/A Yes Yes No
MTBF > 150,000 hrs > 180,000 hrs > 200,000 hrs > 120,000 hrs > 80,000 hrs

Key Differentiators: The IS230TRLSH1 is a dedicated relay output termination board providing high-current (5 A) isolated dry contact outputs with integrated surge suppression. Unlike direct solid‑state outputs (IS220PDOAH1A), it offers complete coil-to-contact isolation and handles higher inrush currents. Compared to universal terminal boards (IS230TBTCH1B), the IS230TRLSH1 provides built‑in relays with per‑channel LED status indication, simplifying field troubleshooting. It is the preferred solution for applications requiring isolated, high-current switching.


Selection Suggestions and Precautions

Selection Criteria

  • Choose the IS230TRLSH1 for applications requiring isolated dry contact relay outputs with high current capacity (up to 5 A) for controlling motors, solenoids, and alarm devices.

  • For high‑density solid‑state outputs without isolation requirements, consider the IS220PDOAH1A with IS220YDIAS1A.

  • Verify the number of relay outputs (8 channels) meets application requirements.

  • Ensure the contact rating (5 A) is sufficient for the connected field loads.

Critical Precautions

  1. Load Rating – Ensure field device current does not exceed the IS230TRLSH1 contact rating (5 A continuous, 10 A inrush). For inductive loads, apply appropriate derating (typically 50% of resistive rating).

  2. Surge Suppression – While the IS230TRLSH1 includes integrated suppression, for high-inductance loads (large solenoids, motors), consider additional external suppression to further protect relay contacts.

  3. Wiring – Use appropriate wire gauge for the IS230TRLSH1 based on load current. For 5 A loads, use minimum AWG 18 (0.75 mm²). Keep relay output wiring separated from signal wiring.

  4. Terminal Connections – Recommended torque: 0.5–0.6 N·m. Over‑tightening may damage terminals; under‑tightening may cause arcing and overheating.

  5. Polarity – For DC loads, observe proper polarity to ensure the integrated flyback diode provides effective suppression. Reverse polarity may damage the suppression circuit.

  6. LED Indication – Per‑channel LEDs on the IS230TRLSH1 indicate relay coil status, not contact status. Verify actual contact continuity during commissioning.

  7. ESD Handling – Use grounded wrist straps when handling the IS230TRLSH1 to prevent static damage.

  8. Relay Life – The IS230TRLSH1 relays are rated for mechanical life > 10 million operations and electrical life > 100,000 operations at rated load. Consider maintenance intervals for high‑cycle applications.

  9. Obsolescence – The IS230TRLSH1 is in active production with long‑term support. For future projects requiring higher channel density, evaluate the IS230TRLSH1A when available. Keep spare boards for critical relay output applications.

SIEMENS 6ES5470-7LA12
AB 802R-HF
COMTROL 97590-8

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