GE IS230TBTCH1B

¥999.00

The IS230TBTCH1B is a high‑density terminal block (I/O termination board) manufactured by GE Energy (now part of Baker Hughes) as part of the Mark VIe series distributed control system. This terminal block serves as the physical interface between field wiring and Mark VIe I/O modules, providing organized, reliable connections for analog, discrete, RTD, thermocouple, and other signal types. The IS230TBTCH1B is a versatile termination solution designed to support multiple module types, including IS220PAICH1AIS220PAICH1BIS220PDIAH1AIS220PDIAH1BIS220PDIOH1AIS220PDIOH1BIS220PDOAH1AIS220PRTDH1AIS220PTCCH1A, and other Mark VIe I/O modules. It features screw‑clamp terminals with a pluggable design, allowing quick field wiring disconnection for maintenance and module replacement without rewiring. The IS230TBTCH1B is designed for high‑density signal termination in turbine control systems, providing reliable signal transmission and simplified troubleshooting.

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Description

Product Parameters

Parameter Specification
Model IS230TBTCH1B
Manufacturer GE Energy / Baker Hughes
Platform Mark VIe
Type Terminal block (I/O termination)
Compatible I/O Modules IS220PAICH1AIS220PAICH1BIS220PDIAH1AIS220PDIAH1BIS220PDIOH1AIS220PDIOH1BIS220PDOAH1AIS220PRTDH1AIS220PTCCH1AIS220PIOAH1AIS220PSFDH1AIS220PVIBH1A, etc.
Terminal Type Screw‑clamp (pluggable, 2‑piece)
Number of Positions 32 positions (field wiring side)
Wire Gauge 0.2–2.5 mm² (AWG 24–14)
Voltage Rating 250 VAC / 300 VDC
Current Rating 10 A per terminal
Contact Material Tin‑plated copper
Housing Material Polyamide (UL 94 V‑0 rated)
Signal Conditioning Integrated passive components (resistors, capacitors, jumpers) depending on module
Isolation 1500 V (field‑to‑backplane via module)
LED Indicators None (status via I/O module)
Operating Temperature -40°C to +85°C
Storage Temperature -40°C to +100°C
Humidity 5% to 95% (non‑condensing)
Dimensions Standard Mark VIe terminal block form factor (approx. 200 mm x 100 mm)
Weight Approx. 0.35 kg
MTBF > 200,000 hours

Advantages and Key Features

  • Universal Compatibility – The IS230TBTCH1B is designed to support multiple I/O module types across the Mark VIe platform, reducing the variety of terminal blocks required and simplifying inventory management. It can interface with analog, discrete, RTD, thermocouple, and specialty modules.

  • Pluggable Design – The IS230TBTCH1B features a 2‑piece pluggable terminal block design, allowing field wiring to be disconnected from the board without removing individual wires. This significantly reduces downtime during I/O module replacement and simplifies system maintenance.

  • High Channel Density – Provides 32 wiring positions, suitable for high‑density I/O applications requiring multiple field connections per module.

  • Integrated Signal Conditioning – The IS230TBTCH1B provides mounting locations for passive signal conditioning components (resistors, capacitors, jumpers) that may be required for specific module types (e.g., RTD termination, thermocouple CJC, voltage/current configuration).

  • Wide Wire Range – Accepts wire gauges from AWG 24 to AWG 14, accommodating both small‑gauge instrument wiring and larger power connections.

  • Reliable Screw‑Clamp Connection – Screw‑clamp terminals on the IS230TBTCH1B provide gas‑tight connections that resist loosening from vibration, ensuring long‑term reliability in turbine environments.

  • Wide Temperature Range – Rated for -40°C to +85°C, suitable for outdoor and harsh industrial environments.

  • UL 94 V‑0 Rated Housing – Flame‑retardant material provides safety in the event of electrical faults.


Application Fields and Use Cases

1. Analog I/O Termination

The IS230TBTCH1B provides field wiring connections for analog input and output modules (IS220PAICH1AIS220PAICH1BIS220PIOAH1A), including 4–20 mA, 0–10 V, and ±10 V signals from pressure transmitters, temperature transmitters, and actuators.

2. Discrete I/O Termination

The IS230TBTCH1B connects limit switches, proximity sensors, pushbuttons, and solenoid valves to discrete modules (IS220PDIAH1AIS220PDIAH1BIS220PDIOH1AIS220PDIOH1BIS220PDOAH1A).

3. RTD Temperature Measurement

When paired with IS220PRTDH1A, the IS230TBTCH1B provides 2‑, 3‑, or 4‑wire RTD connections, with mounting space for termination resistors.

4. Thermocouple Temperature Measurement

When paired with IS220PTCCH1A, the IS230TBTCH1B provides thermocouple connections with cold junction compensation (CJC) support.

5. Specialty I/O Termination

Supports pulse/speed (IS220PSFDH1AIS220PTURH1A) and vibration (IS220PVIBH1A) modules, providing signal conditioning for MPUs, proximity probes, and accelerometers.

6. Retrofit Projects

The IS230TBTCH1B is the recommended upgrade from legacy Mark VI terminal blocks (IS200TBTCH1A), providing pluggable connections and improved reliability.


Comparison with Competing Products

Feature IS230TBTCH1B (GE) IS200TBTCH1A (GE Mark VI) IS220YDIAS1A (GE Mark VIe) ABB TU830 (AC 800M) Siemens 6ES7 392-1AJ00 (S7-400)
Platform Mark VIe Mark VI (VME) Mark VIe AC 800M S7-400
Type Universal terminal block Universal terminal block Discrete I/O terminal board Terminal unit Terminal block
Positions 32 32 32 32 32
Pluggable Yes No Yes Yes No
Wire Gauge AWG 24–14 AWG 22–14 AWG 24–14 AWG 24–14 AWG 24–12
Signal Conditioning Yes (configurable) Fixed No Yes No
CJC Support Yes Yes No Yes No
Temp Range -40°C to +85°C -30°C to +65°C -30°C to +65°C -25°C to +60°C 0°C to +60°C
Hot‑Swap Support Yes (via module) No Yes (via module) Yes No
MTBF > 200,000 hrs > 150,000 hrs > 200,000 hrs > 120,000 hrs > 80,000 hrs

Key Differentiators: The IS230TBTCH1B is a universal Mark VIe terminal block offering pluggable connections and configurable signal conditioning for multiple I/O module types. Unlike the legacy IS200TBTCH1A (fixed terminals), the IS230TBTCH1B provides pluggable wiring for simplified maintenance. Compared to the IS220YDIAS1A (limited to discrete I/O), the IS230TBTCH1B supports a wider range of signal types including analog, RTD, thermocouple, pulse, and vibration. It offers the widest temperature range (-40°C to +85°C) among competitors.


Selection Suggestions and Precautions

Selection Criteria

  • Choose the IS230TBTCH1B for Mark VIe I/O applications requiring flexible signal termination for multiple module types (analog, discrete, RTD, thermocouple, pulse, vibration).

  • For applications requiring only discrete I/O, the IS220YDIAS1A may be a more cost‑effective choice.

  • Verify compatibility with the specific I/O module type and signal configuration (voltage, current, RTD wiring, thermocouple type).

  • Ensure the terminal block is correctly matched to the application voltage and current requirements.

Critical Precautions

  1. Wiring Connections – Use proper wire stripping length (approximately 7–8 mm) for screw terminals. Recommended torque: 0.5–0.6 N·m. Over‑tightening may damage terminals; under‑tightening may cause intermittent connections.

  2. Signal Configuration – Configure jumper settings and install passive components (resistors, capacitors) on the IS230TBTCH1B as required for the specific I/O module and signal type. Refer to the module‑specific wiring diagram.

  3. RTD Wiring – For RTD measurements with IS220PRTDH1A, configure the IS230TBTCH1B for 2‑, 3‑, or 4‑wire connections as specified. Install termination resistors as required.

  4. Thermocouple Wiring – For thermocouple measurements with IS220PTCCH1A, use the correct thermocouple extension wire. The IS230TBTCH1B provides CJC sensor integration; ensure the terminal block is not exposed to temperature gradients or airflow that could affect CJC accuracy.

  5. Polarity – For DC signals, observe proper polarity on the IS230TBTCH1B to prevent damage and incorrect readings.

  6. Shielding – Use shielded cables for analog, RTD, thermocouple, and pulse signals. Terminate shields at the field device end, not at the IS230TBTCH1B, to prevent ground loops.

  7. Grounding – Ensure all field devices share a common reference ground. Use the common return terminals on the IS230TBTCH1B as specified in the wiring diagram.

  8. ESD Handling – Use grounded wrist straps when handling the IS230TBTCH1B to prevent static damage.

  9. Module Compatibility – Verify the IS230TBTCH1B is compatible with the specific I/O module revision. While generally intercompatible, refer to the module‑specific I/O wiring guide.

  10. Hot‑Swap – When using the IS230TBTCH1B with hot‑swappable modules, ensure the module is properly seated before applying field power. Do not force module insertion.

  11. Obsolescence – The IS230TBTCH1B is in active production with long‑term support. For future projects with enhanced signal conditioning, evaluate the IS230TBTCH1C when available. Keep spare terminal blocks for critical installations.

Cutler-Hammer CE15KN3
TRICON 9566-810
SCHNEIDER 140DAO85300
A-B 1794-IF4I

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