GE IS220YDIAS1A

¥999.00

The IS220YDIAS1A is a discrete input/output terminal board manufactured by GE Energy (now part of Baker Hughes) as part of the Mark VIe series distributed control system. This terminal board serves as the physical interface between field wiring and the Mark VIe discrete I/O modules (such as IS220PDIAH1AIS220PDIAH1BIS220PDIOH1AIS220PDIOH1B, and IS220PDOAH1A). The IS220YDIAS1A provides screw-terminal connections for field devices, signal conditioning, and isolation, enabling reliable connection of discrete sensors and actuators to the control system. It is designed for high-density discrete I/O applications in turbine control systems, including valve position monitoring, motor starter feedback, switch inputs, and solenoid valve control.

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Description

Product Parameters

Parameter Specification
Model IS220YDIAS1A
Manufacturer GE Energy / Baker Hughes
Platform Mark VIe
Type Terminal board (I/O interface)
Compatible Modules IS220PDIAH1AIS220PDIAH1BIS220PDIOH1AIS220PDIOH1BIS220PDOAH1A
Discrete Input Channels 32 (when used with input modules)
Discrete Output Channels 32 (when used with output modules)
Terminal Type Screw terminals (pluggable, 2-piece)
Wire Gauge 0.2–2.5 mm² (AWG 24–14)
Voltage Rating 250 VAC / 300 VDC
Current Rating 10 A per terminal
Isolation 1500 V (field-to-backplane via module)
LED Indicators Power, Fuse Status (if applicable)
Operating Temperature -30°C to +65°C
Storage Temperature -40°C to +85°C
Humidity 5% to 95% (non-condensing)
Dimensions Standard Mark VIe terminal board form factor
Weight Approx. 0.4 kg
MTBF > 200,000 hours

Advantages and Key Features

  • High-Density I/O Interface – The IS220YDIAS1A supports up to 32 discrete input or output channels per terminal board, providing a compact and organized interface for field wiring.

  • Versatile Compatibility – Compatible with multiple Mark VIe discrete I/O modules, including input-only (IS220PDIAH1AIS220PDIAH1B), output-only (IS220PDOAH1A), and combined I/O (IS220PDIOH1AIS220PDIOH1B) modules, providing maximum flexibility.

  • Pluggable Terminal Design – The IS220YDIAS1A features a 2-piece pluggable terminal block design, allowing field wiring to be disconnected from the board without removing individual wires, simplifying maintenance and module replacement.

  • Screw Terminal Connections – Provides reliable screw-clamp connections for field wiring, accepting wire gauges from AWG 24 to 14.

  • High Isolation – 1500 V isolation between field wiring and the control backplane (via the I/O module), protecting the control processor from field-side faults.

  • Visual Indication – LED indicators provide immediate visual confirmation of power and fuse status, simplifying troubleshooting.

  • Wide Temperature Range – Rated for -30°C to +65°C, suitable for outdoor and harsh industrial environments.


Application Fields and Use Cases

1. Valve Position Monitoring

The IS220YDIAS1A provides field wiring connections for limit switches on fuel valves, steam admission valves, drain valves, and trip valves. When paired with IS220PDIAH1A or IS220PDIAH1B, it delivers reliable position feedback for control and safety functions.

2. Motor Starter Feedback

Motor starter auxiliary contacts connect to the IS220YDIAS1A, providing status feedback for pumps, fans, compressors, and other auxiliary equipment.

3. Switch and Pushbutton Inputs

Local control stations, mode selectors, and emergency stop pushbuttons connect to the IS220YDIAS1A for operator interface and safety shutdown.

4. Solenoid Valve Control

When paired with output modules (IS220PDOAH1AIS220PDIOH1AIS220PDIOH1B), the IS220YDIAS1A provides field wiring for solenoid-operated valves, motor starters, and indicating lights.

5. Alarm Annunciation

The IS220YDIAS1A connects annunciator panels, horns, and indicating lights for operator notification of alarms and abnormal conditions.

6. Retrofit Projects

Used in Mark VIe upgrades from legacy systems to simplify field wiring transitions from older terminal boards.


Comparison with Competing Products

Feature IS220YDIAS1A (GE) IS200YDIAS1A (GE Mark VI) ABB TU830 (AC 800M) Siemens 6ES7 392-1AJ00 (S7-400)
Platform Mark VIe Mark VI (VME) AC 800M S7-400
Type Terminal board Terminal board Terminal unit Terminal block
Channels 32 32 32 32
Terminal Type Screw, pluggable Screw, fixed Screw, pluggable Screw, fixed
Wire Gauge AWG 24–14 AWG 22–14 AWG 24–14 AWG 24–12
Voltage Rating 250 VAC / 300 VDC 250 VAC / 300 VDC 250 VAC 250 VAC
Isolation Via module (1500 V) Via module (1500 V) Via module (1500 V) Via module (500 V)
LED Indicators Power, Fuse Power, Fuse Limited None
Hot-Swap Support Yes (via module) No Yes No
Pluggable Wiring Yes No Yes No

Key Differentiators: The IS220YDIAS1A offers pluggable screw terminal connections, simplifying maintenance compared to the fixed terminal design of the legacy IS200YDIAS1A. It provides similar channel density (32 channels) and is fully compatible with the Mark VIe platform’s hot-swap functionality. The pluggable design allows quick module replacement without rewiring, reducing downtime during maintenance.


Selection Suggestions and Precautions

Selection Criteria

  • Choose the IS220YDIAS1A for Mark VIe discrete I/O applications requiring high-density field wiring connections (32 channels).

  • Ensure compatibility with the specific I/O module type (input, output, or combined I/O) being used. The IS220YDIAS1A is designed to support all Mark VIe discrete modules.

  • Verify the terminal board is correctly matched to the application voltage (24–125 VDC).

Critical Precautions

  1. Wiring Connections – Ensure proper wire stripping length (approximately 7–8 mm) for screw terminals. Over-tightening may damage terminals; under-tightening may cause intermittent connections. Recommended torque: 0.5–0.6 N·m.

  2. Polarity – For DC applications, observe proper polarity on the IS220YDIAS1A to prevent damage to field devices and incorrect logic states.

  3. Common Grounding – Ensure all field devices share a common reference ground to prevent incorrect logic levels. Use the common return terminals on the IS220YDIAS1A as specified in the wiring diagram.

  4. Wire Sizing – Use appropriate wire gauge (AWG 24–14) for the IS220YDIAS1A. For long cable runs, use thicker gauge wire to minimize voltage drop.

  5. Shielding – Use shielded cables for input signals to prevent noise pickup. Terminate shields at the field device end, not at the IS220YDIAS1A.

  6. Fuse Replacement – If the IS220YDIAS1A includes fuses, replace only with the specified type and rating. Do not bypass fuses, as this may damage the module and equipment.

  7. Terminal Labeling – Label all field wiring at the IS220YDIAS1A for future maintenance and troubleshooting. Use the terminal designation labels provided with the board.

  8. Module Compatibility – Verify the IS220YDIAS1A is compatible with the specific I/O module revision (e.g., IS220PDIAH1A vs. IS220PDIAH1B). While generally intercompatible, confirm with the terminal board documentation.

  9. Hot-Swap – When using the IS220YDIAS1A with hot-swappable modules, ensure the module is properly seated before applying field power. Do not force module insertion.

  10. Obsolescence – The IS220YDIAS1A is in active production with long-term support. For future projects requiring additional features, evaluate the IS220YDIAS1B or newer variants when available. Keep spare terminal boards for critical installations.

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