GE IS220PPROH1A

¥999.00

The IS220PPROH1A is a PROFINET communication interface module manufactured by GE Energy (now part of Baker Hughes) as part of the Mark VIe series distributed control system. This module enables the Mark VIe turbine control system to communicate with PROFINET IO field devices, such as remote I/O stations, variable frequency drives (VFDs), smart instrumentation, and third-party controllers over standard industrial Ethernet. The IS220PPROH1A supports both PROFINET IO controller and IO device modes, providing seamless integration of non-GE devices into the GE turbine control architecture. It is designed for applications requiring high-speed, deterministic Ethernet-based communication for distributed control and real-time data exchange, making it an essential component for modern power plants and industrial automation systems.

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Description

Product Parameters

Parameter Specification
Model IS220PPROH1A
Manufacturer GE Energy / Baker Hughes
Platform Mark VIe
Bus Interface PCI Express (PCIe) via backplane
Protocol PROFINET IO (IEC 61158, IEC 61784)
Conformance Class Class A (RT), Class B (RT + alarm), Class C (IRT)
Data Rate 100 Mbps (full duplex)
Ethernet Ports 2x (RJ-45, integrated switch)
Controller/Device Mode Configurable (supports both)
Maximum I/O Data 1024 bytes input + 1024 bytes output
Number of Devices Up to 128 (controller mode)
Media Redundancy MRP (Media Redundancy Protocol) support
Cable Type CAT5e or CAT6 (shielded recommended)
Connector RJ-45 (shielded)
Isolation 1500 V (bus-to-backplane)
LED Indicators Power, Status (RUN/FAIL), Link/Activity (x2), Bus Error, Diagnostic Alert
Operating Temperature -30°C to +65°C
Storage Temperature -40°C to +85°C
Humidity 5% to 95% (non-condensing)
Power Consumption +5 VDC @ 2.2 A
Dimensions Standard Mark VIe module form factor
Weight Approx. 0.6 kg
MTBF > 200,000 hours

Advantages and Key Features

  • High-Speed Ethernet Communication – The IS220PPROH1A operates at 100 Mbps full duplex, providing fast data exchange with PROFINET IO devices for real-time control applications.

  • Integrated Two-Port Switch – Built-in two-port switch on the IS220PPROH1A enables daisy-chain (line) topology without additional switches, reducing network hardware costs.

  • Large I/O Data Capacity – Supports up to 1024 bytes of input and 1024 bytes of output data, sufficient for complex field devices and distributed I/O systems.

  • Controller/Device Flexibility – The IS220PPROH1A can be configured as a PROFINET IO controller (master) or IO device (slave), providing maximum integration flexibility for various plant architectures.

  • IRT Support – Supports Isochronous Real-Time (IRT) for high-precision, deterministic communication (Class C), essential for motion control and time-critical turbine applications.

  • Media Redundancy Protocol (MRP) – Supports MRP for ring network redundancy, ensuring communication remains intact during a single network break.

  • Enhanced Diagnostics – Comprehensive diagnostics including device status, network statistics, and alarm management via the Mark VIe Toolbox.

  • High Isolation – 1500 V isolation protects the Mark VIe backplane from Ethernet-related transients.

  • Hot-Swap Capability – Can be replaced in a running system without powering down.


Application Fields and Use Cases

1. Remote I/O Integration

The IS220PPROH1A communicates with PROFINET remote I/O stations located near field instruments, reducing cabling costs with high-speed Ethernet.

2. Variable Frequency Drives (VFDs)

Connects to PROFINET-capable VFDs for speed control of pumps, fans, and compressors, enabling coordinated turbine auxiliary control.

3. Smart Instrumentation

Interfaces with PROFINET smart transmitters, positioners, and analyzers for advanced process monitoring and diagnostics.

4. Third-Party Equipment Integration

Integrates non-GE controllers, PLCs, and specialized equipment into the Mark VIe system using PROFINET.

5. High-Speed Control Applications

With IRT support, the IS220PPROH1A enables deterministic communication for motion control and high-speed turbine applications.

6. Retrofit Projects

Used in Mark VIe upgrades from legacy systems to add PROFINET communication capability.


Comparison with Competing Products

Feature IS220PPROH1A (GE) IS220PPRFH1B (GE) ABB CI854 (AC 800M) Siemens 6ES7 443-1EX20-0XE0 (S7-400)
Platform Mark VIe Mark VIe AC 800M S7-400
Protocol PROFINET IO PROFIBUS DP PROFINET IO PROFINET IO
Data Rate 100 Mbps 12 Mbps 100 Mbps 100 Mbps
Integrated Switch Yes (2 ports) No Yes (2 ports) Yes (2 ports)
I/O Data Capacity 1024 bytes 488 bytes 1024 bytes 1024 bytes
IRT Support Yes (Class C) N/A Limited Yes
MRP Support Yes N/A Yes Yes
Isolation 1500 V 1500 V 1500 V 500 V
Hot-Swap Yes Yes Yes No
MTBF > 200,000 hrs > 200,000 hrs > 120,000 hrs > 80,000 hrs

Key Differentiators: The IS220PPROH1A offers high-speed PROFINET communication with IRT support (Class C) for deterministic control, which is unavailable on PROFIBUS modules. It provides larger I/O capacity (1024 bytes) than PROFIBUS alternatives and integrates seamlessly with the Mark VIe Toolbox. Compared to Siemens, the IS220PPROH1A offers wider temperature range and higher isolation.


Selection Suggestions and Precautions

Selection Criteria

  • Choose the IS220PPROH1A for applications requiring PROFINET IO communication with field devices such as VFDs, remote I/O, and smart instrumentation.

  • For PROFIBUS requirements, consider the IS220PPRFH1A or IS220PPRFH1B instead.

  • Verify Mark VIe Toolbox version supports the IS220PPROH1A (v8.0 or higher).

  • Ensure proper Ethernet cabling and switch configuration for your network topology.

Critical Precautions

  1. Cable Quality – Use CAT5e or CAT6 shielded twisted-pair cables with the IS220PPROH1A. Shielded cables are strongly recommended to prevent EMI interference in industrial environments.

  2. Network Topology – The IS220PPROH1A supports line (daisy-chain) and ring (MRP) topologies. For ring topology, enable MRP and configure the redundancy manager on one switch.

  3. IP Addressing – Assign static IP addresses to the IS220PPROH1A and all PROFINET devices. Use unique IP addresses within the same subnet. DHCP is not recommended for critical systems.

  4. Device Name Configuration – PROFINET devices require unique device names. Use the Mark VIe Toolbox to assign device names to the IS220PPROH1A and all connected IO devices.

  5. GSDML File Management – Use the correct GSDML (General Station Description Markup Language) file for each PROFINET device. Incorrect GSDML files may cause communication errors.

  6. Update Rate Configuration – Configure the update rate (communication cycle time) on the IS220PPROH1A to match the field device requirements. The minimum update rate for RT is 1 ms; for IRT, 250 µs.

  7. MRP Configuration – For ring topologies, configure MRP properly to ensure fast recovery (< 200 ms) from network breaks. Only one redundancy manager per ring.

  8. Bus Monitoring – Use the IS220PPROH1A diagnostics in the Mark VIe Toolbox to monitor network health, device status, and error statistics.

  9. Cybersecurity – Change default passwords, restrict access to the IS220PPROH1A, and use VLANs or firewalls to separate the PROFINET network from other networks.

  10. Obsolescence – The IS220PPROH1A is in active production with long-term support. For future projects, evaluate newer Mark VIe communication modules as they become available. Keep spare units for critical installations.

SCHNEIDER 140ACI03000
A-B 1786-RG6F
SIEMENS 3RK1304-5LS40-4AA0

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