GE IS220PDIOH1A

¥999.00

The IS220PDIOH1A is a high-density discrete input/output module manufactured by GE Energy (now part of Baker Hughes) as part of the Mark VIe series distributed control system. This module combines both discrete inputs and outputs in a single unit, providing flexible digital interface for turbine control applications. The IS220PDIOH1A monitors field device status (limit switches, contact closures, pushbuttons) while simultaneously controlling actuators (solenoids, contactors, indicating lights). It is designed for applications requiring both input monitoring and output actuation in a compact form factor, reducing overall module count and saving rack space in the Mark VIe chassis.

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Description

Product Parameters

Parameter Specification
Model IS220PDIOH1A
Manufacturer GE Energy / Baker Hughes
Platform Mark VIe
Bus Interface PCI Express (PCIe) via backplane
Discrete Inputs 16 channels (galvanically isolated)
Discrete Outputs 16 channels (galvanically isolated)
Input Voltage 24 VDC, 48 VDC, 110 VDC, 125 VDC (software configurable)
Output Voltage 24 VDC, 48 VDC, 110 VDC, 125 VDC (software configurable)
Output Current 0.5 A per channel (resistive load)
Input Type Sourcing or sinking (software configurable)
Output Type Solid-state (MOSFET)
Input Delay < 5 ms (typical)
Output Response < 5 ms (typical)
Isolation 1500 V (channel-to-backplane, channel-to-channel)
Short-Circuit Protection Yes (per channel)
Overload Protection Yes (per channel)
Hot-Swap Support Yes
LED Indicators Power, Status (RUN/FAIL), Input Status (per channel), Output Status (per channel)
Operating Temperature -30°C to +65°C
Storage Temperature -40°C to +85°C
Humidity 5% to 95% (non-condensing)
Power Consumption +5 VDC @ 2.2 A, +24 VDC @ 0.5 A (field power)
Dimensions Standard Mark VIe module form factor
MTBF > 180,000 hours

Advantages and Key Features

  • Combined I/O Functionality – The IS220PDIOH1A integrates 16 inputs and 16 outputs in a single module, reducing the number of modules required and saving valuable rack space in the Mark VIe chassis.

  • Flexible Voltage Range – Both input and output channels on the IS220PDIOH1A are independently configurable for 24 VDC, 48 VDC, 110 VDC, or 125 VDC, making it compatible with a wide range of field devices and simplifying inventory management.

  • Configurable Input Type – The IS220PDIOH1A can be configured as sourcing or sinking inputs, providing maximum flexibility for connecting to various switch types.

  • Integrated Protection – Each output channel on the IS220PDIOH1A includes short-circuit protection and overload protection, preventing module damage from field wiring faults.

  • Fast Response – Input delay and output response of < 5 ms ensure rapid detection and actuation for time-critical turbine sequences.

  • High Isolation – 1500 V channel-to-channel and channel-to-backplane isolation protects the control processor and prevents cross-interference between channels.

  • Visual Status Indicators – Per-channel LED indicators on the IS220PDIOH1A provide immediate visual confirmation of input and output states, simplifying field troubleshooting.

  • Hot-Swap Capability – The IS220PDIOH1A can be replaced in a running system without powering down the chassis.


Application Fields and Use Cases

1. Valve Control and Position Monitoring

The IS220PDIOH1A controls solenoid-operated valves (fuel trip valves, steam admission valves, drain valves) via output channels while simultaneously monitoring limit switch feedback via input channels, enabling closed-loop valve position control.

2. Motor Control and Status Feedback

Output channels on the IS220PDIOH1A control motor starters for pumps, fans, and compressors, while input channels monitor auxiliary contact feedback for confirmation of motor status.

3. Alarm and Annunciation Systems

The IS220PDIOH1A receives alarm signals (high temperature, high pressure, vibration) via inputs and drives annunciator panels, indicating lights, and horns via outputs for operator notification.

4. Local Control Panels

Pushbuttons and selector switches connect to input channels of the IS220PDIOH1A, while output channels drive panel indicating lights and status displays, providing local operator interface.

5. Protection Logic

Input channels on the IS220PDIOH1A monitor protection relay contacts, while output channels activate trip solenoids and shutdown relays for emergency turbine protection.

6. Auxiliary System Control

The IS220PDIOH1A controls ancillary equipment such as lube oil pumps, seal gas systems, cooling fans, and heaters, with input monitoring for feedback and status verification.


Comparison with Competing Products

Feature IS220PDIOH1A (GE) IS220PDIAH1A + IS220PDOAH1A (GE) ABB DI880 + DO880 (AC 800M) Siemens 6ES7 323-1BL00 (S7-400)
Platform Mark VIe Mark VIe AC 800M S7-400
Input Channels 16 32 (separate modules) 16 16
Output Channels 16 32 (separate modules) 16 16
Voltage Range 24–125 VDC 24–125 VDC 24 VDC only 24 VDC only
Input Delay < 5 ms < 5 ms < 5 ms < 10 ms
Output Response < 5 ms < 5 ms < 5 ms < 10 ms
Short-Circuit Protection Yes Yes Yes No
Isolation 1500 V 1500 V 1500 V 500 V
Hot-Swap Yes Yes Yes No
Module Count 1 2 2 2
MTBF > 180,000 hrs > 200,000 hrs (combined) > 120,000 hrs > 80,000 hrs

Key Differentiators: The IS220PDIOH1A provides both inputs and outputs in a single module, reducing module count by 50% compared to using separate input and output modules. This saves rack space, simplifies wiring, and reduces overall system cost. It offers a wider voltage range (24–125 VDC) than ABB (24 VDC only) and Siemens (24 VDC only), and provides superior protection features. For applications requiring both input monitoring and output control, the IS220PDIOH1A is the most efficient solution.


Selection Suggestions and Precautions

Selection Criteria

  • Choose the IS220PDIOH1A for applications requiring a balanced mix of discrete inputs and outputs (16 each) in a single module.

  • For applications requiring more than 16 inputs or outputs, consider separate IS220PDIAH1A (inputs) and IS220PDOAH1A (outputs) modules.

  • Verify Mark VIe Toolbox version supports the IS220PDIOH1A (v7.0 or higher).

  • Ensure adequate +24 VDC field power is available (0.5 A per module).

  • Confirm total channel current does not exceed the module’s power rating.

Critical Precautions

  1. Voltage Configuration – Before installation, configure the input and output voltage ranges on the IS220PDIOH1A to match your field devices. Inputs and outputs can be configured independently but must be set before applying field power.

  2. Output Load Calculation – Each output channel on the IS220PDIOH1A is rated for 0.5 A resistive load. For inductive loads (solenoids, contactors), use external surge suppression or interposing relays. Do not exceed 0.5 A per channel or the total module current capacity.

  3. Wiring – Use shielded cables for all I/O connections to the IS220PDIOH1A. Keep input and output wiring separated to prevent coupling of transients. Terminate shields at the field device end for inputs and at the module end for outputs (refer to terminal block documentation).

  4. Terminal Block – The IS220PDIOH1A requires specific terminal blocks (e.g., IS200STTCH1A). Verify compatibility before installation.

  5. Sourcing/Sinking – Select the correct sourcing or sinking mode on the IS220PDIOH1A for both inputs and outputs to match your field devices. Refer to the wiring diagram to avoid misconnections.

  6. Output Short-Circuit Protection – While the IS220PDIOH1A includes per-channel short-circuit protection, repeated short-circuit events may degrade the module. Investigate and correct field wiring faults immediately.

  7. ESD Handling – Use grounded wrist straps when handling the IS220PDIOH1A to prevent static damage to sensitive components.

  8. Hot-Swap – While the IS220PDIOH1A supports hot-swap, verify the system is properly configured for live insertion. Check LED status after insertion to confirm successful initialization.

  9. Grounding – Ensure all field devices and the VME chassis share a common reference ground to prevent incorrect logic levels and ground loop issues. Use ground fault detection if your facility requires it.

  10. Obsolescence – The IS220PDIOH1A is in active production with long-term support. For future projects requiring additional channels or enhanced diagnostic features, evaluate the IS220PDIOH1B or other Mark VIe revision options.

Honeywell MC-TAIH02
GE IC693ALG221
BENTLY 330130-085-02-05
BENTLY 330106-05-30-05-02-05

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