Description
GE IS210AEAAH1AAA – Premium PLC Analog Input Module Comprehensive Technical Guide
Product Description
GE IS210AEAAH1AAA is a high-precision industrial-grade PLC analog input module, designed as a core component of GE’s trusted Mark VI automation system, dedicated to delivering reliable and accurate analog signal acquisition for mission-critical industrial control processes. Leveraging GE’s decades of expertise in industrial automation and analog circuit design, GE IS210AEAAH1AAA integrates robust environmental adaptability and consistent signal performance, making it suitable for harsh operating conditions across key industrial sectors. The versatility of GE IS210AEAAH1AAA enables seamless integration with both GE’s proprietary control hardware and a broad range of third-party PLC systems, facilitating smooth upgrades of legacy analog modules and efficient deployment in new automation projects. What distinguishes GE IS210AEAAH1AAA is its exceptional stability under extreme conditions—including wide temperature fluctuations, strong electromagnetic interference, and voltage spikes—common in power generation, oil and gas, and heavy manufacturing. Compact in structure and optimized for DIN-rail mounting, GE IS210AEAAH1AAA maximizes space utilization in control cabinets while simplifying wiring and system integration, becoming a trusted choice for industrial engineers and system integrators globally.
Product Parameters
| Parameter Category | Specification Details |
|---|---|
| Brand & Model | GE IS210AEAAH1AAA |
| Operating Voltage | 24V DC (±12% voltage tolerance) |
| Operating Temperature Range | -40°C to +70°C |
| Signal Type | Analog Input (AI) |
| Analog Input Channels | 16 channels (configurable for 4-20mA, 0-10V, thermocouple) |
| Signal Accuracy | ±0.07% FS (full scale) |
| Input Impedance | ≥ 1MΩ (voltage input), ≤ 100Ω (current input) |
| Communication Protocols | Ethernet/IP, Modbus TCP, GE Speedtronic Protocol |
| Power Consumption | Maximum 12.5W under full load |
| Physical Dimensions | 117mm × 80mm × 41mm (L × W × H) |
| Protection Level | IP20 (for control cabinet installation) |
| MTBF (Mean Time Between Failures) | ≥ 125,000 hours |
| Certifications | IEC 61131-2, UL 508, CE, RoHS compliant |
Advantages and Features
- High-Precision Signal Acquisition: GE IS210AEAAH1AAA delivers a signal accuracy of ±0.07% FS, capturing subtle changes in analog signals with exceptional reliability, which is essential for precision control scenarios such as energy efficiency monitoring and chemical reaction regulation.
- Multi-Type Signal Compatibility: The module supports three key analog signal types (current, voltage, thermocouple) without additional adapters, eliminating the need for multiple dedicated modules and reducing system complexity and hardware costs for mixed-signal industrial setups.
- Enhanced Anti-Interference Capability: Equipped with differential input design and electromagnetic shielding technology, it effectively suppresses industrial noise and voltage fluctuations, ensuring stable signal transmission even in complex electrical environments.
- Universal System Integration: It seamlessly matches GE’s Mark VI control platform and is fully compatible with mainstream PLC systems from Siemens, Allen-Bradley, and Schneider, breaking down compatibility barriers in mixed-brand industrial projects.
- User-Friendly Maintenance: Built-in self-diagnostic functions and channel-specific LED indicators enable real-time monitoring of module health and signal status, allowing maintenance teams to quickly locate faults and minimize operational downtime.
Application Cases in Application Fields
- Thermal Power Plant Boiler Control: A large thermal power plant in Asia deployed GE IS210AEAAH1AAA in its boiler combustion monitoring system. The module accurately collected temperature, pressure, and flue gas analog signals, optimizing combustion efficiency by 5% and reducing fuel consumption by 8%.
- Oil Refinery Process Monitoring: A European oil refinery adopted GE IS210AEAAH1AAA for its distillation column control system. Its robust anti-interference performance ensured stable signal acquisition in the high-electromagnetic environment of the refinery, improving product purity by 6% and complying with strict environmental regulations.
- Food and Beverage Production Control: A global food processing manufacturer integrated GE IS210AEAAH1AAA into its pasteurization process control system. The module precisely monitored temperature and pressure signals, ensuring product safety compliance and reducing batch rejection rates by 18%.
Comparisons with Competing Products
| Comparison Dimension | GE IS210AEAAH1AAA | Competing Product AP | Competing Product AQ |
|---|---|---|---|
| Signal Accuracy | ±0.07% FS | ±0.18% FS | ±0.13% FS |
| Analog Input Channels | 16 (multi-type configurable) | 12 (current/voltage only) | 14 (limited to thermocouple) |
| MTBF | ≥ 125,000 hours | 85,000 hours | 95,000 hours |
| Power Consumption | 12.5W (max) | 18.5W (max) | 15W (max) |
| After-Sales Support | Global 24/7 technical support, 5-year warranty | Regional support, 2-year warranty | Online-only support, 3-year warranty |
Selection Suggestions and Precautions
Selection Suggestions
- Precision Requirement Matching: Prioritize GE IS210AEAAH1AAA for high-precision industrial scenarios such as power plant control, oil refinery processing, and food production, where signal accuracy directly impacts operational efficiency and product quality.
- Signal Type Needs: Choose this module if the project involves mixed analog signal types (e.g., pressure current + temperature thermocouple signals) to simplify system configuration and reduce the number of hardware components.
- System Compatibility Check: For GE Mark VI systems, the module delivers optimal performance; for third-party PLCs, confirm compatibility with core communication protocols (e.g., Modbus TCP) to ensure seamless data transmission.
Precautions
- Installation: Mount the module in a dry, dust-free control cabinet to protect its precision components; ensure proper grounding to further enhance anti-interference performance and maintain signal accuracy.
- Wiring: Use shielded twisted-pair cables for analog signal wiring to minimize external noise interference; separate analog signal lines from high-voltage power lines to avoid signal distortion and component damage.
- Regular Calibration: Perform annual calibration to preserve the module’s high signal accuracy, especially in environments with large temperature variations or high vibration.
- Storage: Store unused GE IS210AEAAH1AAA modules in a cool, dry environment with a temperature range of -25°C to +60°C and relative humidity below 75% to prevent degradation of precision electronic components.
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