GE IS200TREGH2B

¥999.00

IS200TREGH2B is an advanced high-channel-density Terminal Board within the GE Mark VIe Speedtronic control system, designed as a field termination and signal conditioning interface for redundant thermocouple inputs with extended channel capacity, enhanced diagnostics, and extended temperature range. This board provides centralized termination for thermocouple sensors used in exhaust gas temperature (EGT) monitoring, turbine inlet temperature (TIT) monitoring, and other critical temperature measurement points where redundancy is required for safety and reliability. The IS200TREGH2B features integrated termination points for redundant thermocouple inputs with built-in dual cold-junction compensation (CJC), advanced filtering, enhanced isolation, and comprehensive diagnostics. It offers dual-redundant thermocouple channels with hardware-based comparison and voting logic, extended channel capacity, and advanced diagnostics.

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Description

Product Parameters

Parameter Specification
Brand / Series GE Mark VIe Speedtronic
Model IS200TREGH2B
Thermocouple Inputs 20 redundant pairs (dual channels per measurement point) — upgraded from 16 pairs
Total Sensor Connections 40 thermocouple inputs (configurable as redundant or independent)
Thermocouple Types J, K, T, E, R, S, B (per-channel configurable via GE ToolboxST)
Input Range ±100 mV
Cold-Junction Compensation Dual redundant CJC sensors (accuracy ±0.3°C)
ADC Resolution 24-bit delta-sigma with programmable sampling rate (2–250 SPS)
Accuracy ±0.05% of reading + ±0.5°C
Redundancy Logic Hardware-based comparison and voting (programmable thresholds)
Isolation 2000 VAC (field-to-system)
CMRR >110 dB @ 50/60 Hz
Diagnostics Open-circuit detection, short-circuit detection, dual CJC fault monitoring and auto-failover, channel mismatch detection, sensor drift detection, reference validation
Status Indication 20 green LEDs (primary active), 20 green LEDs (redundant active), 20 red LEDs (mismatch fault), 2 red summary fault LEDs, 1 yellow LED (reference/calibration status), 1 blue LED (CJC redundancy active)
Operating Temperature –40°C to +70°C
Storage Temperature –55°C to +85°C
Mounting VME rack-mount terminal board with front-panel I/O connectors
Backplane Interface VME64x (A24/A32, D16/D32/D64)
EMC Compliance IEC 61000-4 Level 4

Advantages & Key Features

  • Extended Redundant Capacity: 20 redundant thermocouple pairs (40 total inputs) in a single VME slot—25% more than IS200TREGH1B (16 pairs), providing the highest redundant thermocouple density in the Mark VIe family. Ideal for large turbines with extensive EGT monitoring requirements.

  • Redundant Temperature Monitoring: Hardware-based comparison and voting logic ensures safe and reliable temperature monitoring.

  • Dual-Redundant CJC: Two independent cold-junction sensors with automatic cross-validation and failover ensure uninterrupted measurement accuracy.

  • Extended Temperature Range: –40°C to +70°C operation makes IS200TREGH2B suitable for extreme environments.

  • Enhanced Isolation: 2000 VAC isolation and >110 dB CMRR provide superior protection.

  • Superior Accuracy: ±0.05% reading + ±0.5°C with dual CJC sensors (±0.3°C) provides high measurement precision.

  • Flexible Configuration: Channels can be configured as redundant pairs or independent single-ended inputs via GE ToolboxST.

  • 24-Bit Delta-Sigma Conversion: High-resolution ADC delivers stable, noise-free readings.

  • Comprehensive Diagnostics: Open-circuit, short-circuit, dual CJC auto-failover, channel mismatch, sensor drift, and reference validation.

  • ToolboxST Integration: Full configuration, monitoring, and diagnostics via GE ToolboxST.

  • Drop-In Replacement: Direct replacement for IS200TREGH1BIS200TREGH1A, and earlier redundant thermocouple terminal boards.

Application Fields

  • Gas & Steam Turbines (GE Frame 6B/7EA/9E/HA): Exhaust gas temperature (EGT) monitoring with dual-redundant thermocouples for large turbine arrays (up to 20 EGT measurement points).

  • Turbine Inlet Temperature (TIT): Redundant temperature monitoring for critical combustion control.

  • Combined Cycle Plants: Redundant temperature monitoring for HRSG superheaters and reheat sections.

  • Nuclear Power Plants: Critical temperature monitoring with redundancy and documented calibration.

  • Aeroderivative Turbines: Redundant exhaust temperature monitoring.

  • Arctic & Desert Installations: Extreme-environment critical temperature monitoring.

Comparison with Competing Products

Feature GE IS200TREGH2B GE IS200TREGH1B (16 pairs) GE IS200TREGH1A (16 pairs) Competitor A (Redundant TC) Competitor B (Standard TC)
Redundant Pairs 20 (40 inputs) 16 (32 inputs) 16 (32 inputs) 8 (16 inputs) 0
CJC Accuracy ±0.3°C (dual) ±0.3°C (dual) ±0.5°C (single) ±1.2°C ±0.5°C
TC Accuracy ±0.05% + ±0.5°C ±0.05% + ±0.5°C ±0.1% + ±1°C ±0.2% + ±2°C ±0.1% + ±1°C
Isolation 2000 VAC 2000 VAC 1500 VAC 1000 VAC 1000 VAC
Operating Temp –40°C to +70°C –40°C to +70°C –30°C to +65°C 0°C to 50°C 0°C to 50°C
Reference Validation Yes Yes No No No
Sensor Drift Detection Yes Yes No No No

Key AdvantageIS200TREGH2B delivers 20 redundant thermocouple pairs—the highest channel density in the Mark VIe redundant thermocouple terminal family (25% more than IS200TREGH1B), with dual-redundant CJC (±0.3°C), extended –40°C to +70°C temperature range, 2000 VAC isolation, and comprehensive diagnostics—making it the ultimate solution for large turbine exhaust temperature monitoring applications requiring maximum channel density and reliability.

Selection Guidelines & Recommendations

  • Redundancy Configuration: Determine measurement points requiring redundant thermocouples—up to 20 redundant pairs.

  • Configuration Mode: Select redundant pair or independent single-ended mode per channel pair in GE ToolboxST.

  • Thermocouple Type: Supports J, K, T, E, R, S, and B.

  • Dual CJC Sensors: Automatic failover—blue LED indicates redundancy is active.

  • Mismatch Thresholds: Program acceptable temperature difference thresholds.

  • Controller Firmware: Requires Mark VIe processor firmware v9.0 or later.

  • Wiring Guidelines: Use shielded thermocouple extension-grade leads with correct polarity.

  • Spare Strategy: Keep one spare per turbine; lead times 8–14 weeks.

  • Retrofit: Direct replacement for IS200TREGH1B and IS200TREGH1A—regenerate configuration in GE ToolboxST for 20-pair mapping.

Important Cautions

  1. No Hot-Swap: De-energize rack before insertion/removal.

  2. Thermocouple Polarity: Reverse connection produces negative readings—verify polarity.

  3. CJC Protection: Do not apply conformal coating or tape over terminal block area.

  4. Grounding: Connect AGND to Mark VIe system ground at single star point.

  5. Shield Termination: Thermocouple shields ground only at cabinet end.

  6. ESD Handling: Use grounded wrist straps; field repair not possible.

  7. Temperature Rating: Verify cabinet ambient does not exceed +70°C or fall below –40°C.

  8. Reference Validation: Yellow LED indicates reference drift—schedule factory recalibration if illuminated.

  9. CJC Redundancy Status: Blue LED flashing indicates one CJC sensor failed—schedule service.

  10. Channel Mapping: With 20 redundant pairs, verify field wiring maps to correct ToolboxST channel numbers.

  11. Wiring Density: With 40 thermocouple connections, ensure adequate cabinet space and cable management to maintain proper airflow.

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