Description

GE IS200EPBPG1ACD

Product Description

Product Parameters

Advantages and Features

1. Integrated Power Backplane & Gateway Design: The GE IS200EPBPG1ACD combines 8-channel power distribution and multi-protocol communication gateway functions in one module, simplifying DCS infrastructure by eliminating the need for separate power distribution units and protocol converters.
2. Stable Redundant Power Supply: With ±0.4% voltage regulation accuracy and N+1 power redundancy, the GE IS200EPBPG1ACD delivers consistent, uninterrupted power to Mark VIe I/O, processing, and communication modules, preventing system disruptions caused by power channel failures.
3. High-Speed Protocol Translation: The module acts as a seamless bridge between the Mark VIe backplane and external networks, translating industrial protocols to enable interoperability between the DCS and third-party systems such as SCADA, cloud monitoring platforms, and grid management tools.
4. Dual Gigabit Ethernet with Redundancy: Equipped with two gigabit Ethernet ports and fast failover, the module ensures reliable external communication for mission-critical control systems, minimizing downtime in case of network port or path issues.
5. Rugged Industrial-Grade Durability: Engineered with enhanced EMI shielding and a wide operating temperature range (-40°C to 70°C), the GE IS200EPBPG1ACD withstands extreme environmental conditions, electromagnetic interference, and mechanical vibration common in heavy industrial settings.

Application Cases in Application Fields

1. Combined-Cycle Power Plant DCS Backbone: A large combined-cycle power plant in North America integrated the GE IS200EPBPG1ACD as the core infrastructure module for its Mark VIe DCS. The module’s power channels supplied stable power to turbine control modules and analog I/O units, while its gateway function translated IEC 61850 protocol for grid integration. This reduced DCS infrastructure complexity by 30% and improved grid synchronization reliability by 25%.
2. Petrochemical Complex Control Integration: A petrochemical plant in the Middle East deployed the GE IS200EPBPG1ACD to unify power distribution and communication across its distillation and cracking units. The module’s redundant power channels prevented sensor power outages during peak load periods, while its protocol translation enabled data sharing between the Mark VIe DCS and the plant’s ERP system via OPC UA. This cut data integration errors by 28% and reduced unplanned process downtime by 22%.
3. Gas Turbine Remote Monitoring Infrastructure: A European gas-fired power plant used the GE IS200EPBPG1ACD to support its remote turbine monitoring system. The module’s gigabit Ethernet ports transmitted real-time performance data to off-site engineers, while its stable power distribution ensured continuous operation of remote sensors and communication modules. Its redundancy feature prevented outages during severe weather, reducing on-site maintenance visits by 35%.
4. Coal-Fired Power Plant Boiler Control System: An Asian coal-fired power plant adopted the GE IS200EPBPG1ACD for its boiler safety control network. The module’s power channels supplied isolated power to safety instrumented system (SIS) components, and its gateway function connected the SIS to the main DCS with Modbus TCP. This enhanced boiler safety compliance and reduced unplanned shutdowns by 27%.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Prioritize Mark VIe DCS Deployments: The GE IS200EPBPG1ACD is purpose-built for GE’s Mark VIe system. Choose this module if your industrial control system relies on Mark VIe to ensure seamless compatibility with all DCS modules and full access to integrated power and gateway features.
2. Opt for Large-Scale DCS Infrastructure: Select the GE IS200EPBPG1ACD for large industrial facilities (e.g., combined-cycle power plants, petrochemical complexes) that require centralized power distribution and cross-system communication, as it streamlines infrastructure and reduces component count.
3. Match Redundancy-Critical Applications: This module is ideal for safety-critical systems where power and communication downtime could cause significant losses, thanks to its N+1 power redundancy and communication hot standby.

Precautions

1. Do Not Exceed Power Load Limits: Avoid exceeding the 4 A per channel or 16 A total power output rating to prevent thermal shutdown, overheating, or permanent module damage. Calculate the power consumption of connected devices before configuration.
2. Configure Redundancy Properly: Use GE’s official configuration software to set up power channel redundancy and communication failover parameters, ensuring optimal performance for your system’s reliability requirements.
3. Ensure Stable Input Power: The module relies on the Mark VIe main power supply for input. Install voltage stabilizers if the input power is prone to fluctuations, as unstable input can affect both power regulation and gateway communication.
4. Anti-Static Handling: Use anti-static wristbands and packaging when installing or maintaining the GE IS200EPBPG1ACD, as static electricity can damage its sensitive power regulation circuits and communication chips.
5. Regular Calibration & Firmware Updates: Calibrate the power regulation function annually to maintain ±0.4% accuracy. Additionally, check GE’s official website periodically for firmware updates to enhance protocol support and fix potential issues.