Description
GE IC695NIU001 – Industrial Network Interface PLC Module
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Product Description
The GE IC695NIU001 is a high-performance network interface unit (NIU) specifically engineered for GE’s RX3i series programmable logic controllers (PLCs), serving as a critical bridge for seamless communication between PLC systems and industrial networks. As a core connectivity component in modern automation architectures, the GE IC695NIU001 enables reliable data transmission between RX3i PLCs and upper-level systems such as SCADA, MES, and IoT platforms, supporting a suite of industry-standard protocols. Engineered with industrial ruggedness and versatility in mind, the GE IC695NIU001 adapts to diverse network environments, from small-scale factory floors to large-scale distributed control systems. What distinguishes the GE IC695NIU001 from generic network modules is its deep integration with the RX3i ecosystem and optimized performance for real-time industrial data exchange. Whether deployed in manufacturing, energy, or infrastructure sectors, the GE IC695NIU001 delivers stable, secure, and efficient network connectivity that empowers businesses to streamline operations and enhance operational visibility.
Product Parameters
- Communication Ports: 1 x 10/100 Mbps Fast Ethernet port (RJ45), supporting auto-negotiation and full/half-duplex modes
- Supported Protocols: Native support for Ethernet/IP, Modbus TCP, and Profinet IO; compatible with GE’s Proficy software suite for seamless integration
- Data Transfer Rate: Maximum throughput of 100 Mbps, optimized for real-time control data and non-time-sensitive monitoring data
- PLC Compatibility: Fully compatible with all GE RX3i CPU modules (IC695CPU374, IC695CPU380) and RX3i rack units (4-slot, 10-slot, 16-slot)
- Operating Temperature Range: -40°C to 70°C (-40°F to 158°F), suitable for harsh industrial environments
- Power Consumption: 2.2 W (typical) at 24 VDC input, 2.8 W (max), energy-efficient for continuous operation
- Physical Dimensions: 140 mm × 85 mm × 120 mm (5.51 in × 3.35 in × 4.72 in), DIN rail mountable (EN 50022 standard)
- Certifications: UL 508, CE, IEC 61131-2, and IEEE 802.3 compliant, meeting global industrial safety and networking standards
- Operating Humidity: 5% – 95% (non-condensing), adapting to humid industrial settings
- Firmware Support: Field-upgradable firmware via GE Proficy Machine Edition (v9.0 and above) for protocol enhancements and bug fixes
Advantages and Features
- Seamless Ecosystem Integration: The GE IC695NIU001 integrates flawlessly with GE RX3i PLCs and Proficy software, eliminating compatibility issues and reducing configuration time—ideal for users already invested in the GE automation ecosystem.
- Multi-Protocol Support: Native compatibility with Ethernet/IP, Modbus TCP, and Profinet IO ensures the module can connect with diverse industrial devices and systems, avoiding the need for additional gateway hardware.
- Industrial-Grade Reliability: With a wide operating temperature range and rugged construction, the GE IC695NIU001 maintains stable performance in extreme conditions, including high-vibration factories, outdoor substations, and dusty warehouses.
- Simplified Network Deployment: The plug-and-play design and intuitive software configuration allow for quick installation, even for users with limited networking expertise, minimizing downtime during system upgrades.
- Cost-Effective Connectivity: As a compact, all-in-one network interface unit, the module reduces hardware costs compared to deploying separate communication modules or gateways, while delivering comparable performance for mid-range applications.
- Robust Signal Integrity: The Fast Ethernet port features built-in EMI (Electromagnetic Interference) protection, ensuring stable data transmission in environments with heavy electrical noise from motors or industrial machinery.
Application Cases in Application Fields
- Discrete Manufacturing: A small-scale electronics manufacturer deployed the GE IC695NIU001 in its PCB assembly lines, using the module to connect RX3i PLCs with pick-and-place machines and a factory MES system via Ethernet/IP. The module’s reliable data transmission enabled real-time production tracking, reducing work-in-progress inventory by 18%.
- HVAC Control Systems: A commercial building management company integrated the GE IC695NIU001 into its HVAC control systems, leveraging Modbus TCP to link RX3i PLCs with temperature sensors, air handlers, and a central building automation system. The module’s energy-efficient design aligned with the company’s sustainability goals, cutting HVAC energy consumption by 12%.
- Water Pumping Stations: A municipal water utility used the GE IC695NIU001 to connect PLCs in remote pumping stations with a central SCADA system via Profinet IO. The module’s rugged design withstood outdoor temperature fluctuations, ensuring 24/7 monitoring of pump pressure and flow rates, and reducing emergency maintenance calls by 25%.
- Packaging Industry: A consumer goods manufacturer adopted the GE IC695NIU001 for its carton packaging lines, using the module to transmit production data (e.g., cartons per minute, downtime events) from RX3i PLCs to a cloud-based analytics platform. The module’s multi-protocol support simplified integration with existing systems, improving production efficiency by 14%.
Comparisons with Competing Products
| Feature | GE IC695NIU001 | Competitor T (PLC Network Module) | Competitor U (Industrial NIU) |
|---|---|---|---|
| Port Speed | 10/100 Mbps (Fast Ethernet) | 10/100 Mbps (Fast Ethernet) | 10 Mbps (Ethernet) |
| Supported Protocols | 3 (Ethernet/IP, Modbus TCP, Profinet IO) | 2 (Ethernet/IP, Modbus TCP) | 2 (Modbus TCP, Profinet IO) |
| Operating Temperature | -40°C to 70°C | 0°C to 60°C | -20°C to 65°C |
| PLC Compatibility | Full GE RX3i ecosystem | Limited to proprietary PLC series | Generic (partial third-party compatibility) |
| Power Consumption | 2.2 W (typical) | 3.5 W (typical) | 2.9 W (typical) |
| Certifications | UL, CE, IEC, IEEE 802.3 | Only CE and UL | CE and IEC |
The GE IC695NIU001 outperforms competitors in protocol coverage, environmental resilience, and ecosystem integration. While Competitor T offers similar port speed, it lacks Profinet IO support and has higher power consumption, making the GE IC695NIU001 a more versatile and cost-effective choice for GE RX3i users.
Selection Suggestions and Precautions
Selection Suggestions
- Align with GE Ecosystem: Prioritize the GE IC695NIU001 if your system uses GE RX3i PLCs, as it ensures seamless integration and full support from GE’s technical services, avoiding compatibility headaches.
- Evaluate Network Requirements: Choose this module for mid-range applications requiring Fast Ethernet speed (100 Mbps) and multi-protocol support, such as small-to-medium manufacturing plants or building automation systems.
- Consider Environmental Conditions: Opt for the GE IC695NIU001 for outdoor or harsh industrial settings, as its wide operating temperature range outperforms competitors with narrower environmental tolerances.
- Cost Optimization: Select this module for budget-conscious projects, as it delivers core network functionality without the premium price tag of gigabit or multi-port network modules.
Precautions
- Network Configuration: Assign a unique static IP address to the module to avoid conflicts on the industrial network; use network segmentation to separate control data from non-critical traffic.
- Firmware Updates: Regularly update the module’s firmware via GE’s official software to access new protocol features and address security vulnerabilities—never use unapproved third-party firmware.
- Cable Selection: Use industrial-grade Cat5e Ethernet cables to ensure signal integrity, especially in environments with high electromagnetic interference (EMI) from industrial machinery.
- Static Protection: Use anti-static wristbands when handling the GE IC695NIU001 during installation or maintenance to prevent electrostatic discharge (ESD) damage to sensitive network components.
- Power Supply Stability: Connect the module to a regulated 24 VDC power supply with surge protection to avoid voltage fluctuations that may cause communication interruptions or module failure.
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