Description
Technical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | 125 VDC nominal (range 90–160 VDC); 24 VDC compatible with external adapter |
| Battery Backup | Integrated battery charger (for external 12V/24V battery); automatic transfer to battery on input loss (< 5ms) |
| Output Rails | +5 VDC / 8A (precision logic), ±15 VDC / 2A (each rail, precision analog) |
| Isolation | Full isolation (1.5kV input‑to‑output, 2.0kV output‑to‑ground) |
| Protection | Overcurrent protection (adjustable per output via jumpers), short‑circuit protection, transient suppression (6kV surge), reverse polarity protection, input undervoltage lockout, battery reverse protection |
| Regulation | Load regulation: ±0.03%; Line regulation: ±0.01%; Temperature coefficient: < 30 ppm/°C |
| Ripple | < 3mVpp (+5V), < 2mVpp (±15V) |
| Temperature Compensation | Active dual‑zone temperature compensation with heatsink‑mounted sensor for improved thermal tracking |
| Battery Features | Automatic transfer (< 5ms), battery status monitoring (voltage, current, temperature), battery health indication, charger status, programmable charge current, battery capacity estimation |
| Diagnostic Features | Onboard diagnostic engine for power supply and battery health monitoring; predictive failure indicators (capacitor ESR, MOSFET health); event logging (5,000‑event buffer) |
| Monitoring | 6 analog feedback channels (voltage and current monitoring for outputs + battery voltage, current, and temperature); 4 digital fault outputs (relay, 24V/1A) for system faults, battery status, and diagnostic alerts |
| Digital Interface | 4 digital inputs for battery test and external control; 6 digital outputs for status indication |
| Operating Temperature | –40°C to +70°C |
| Form Factor | 6U × 6HP (30mm) – requires 1.5 slots |
| Backplane Connector | Standard VME 96‑pin P1 + reinforced 60‑pin P2 (for battery connection) |
| Status LEDs | 8 indicators: INPUT OK (green), OUTPUT OK (green), BATTERY OK (green), BATTERY CHARGING (amber), BATTERY ACTIVE (blue), FAULT (red), OVERTEMP (yellow), PREDICTIVE ALERT (purple) |
| Certifications | CE, UL 508, CSA Class I Div 2, IEC 61508 SIL 2 (TÜV‑certified) |
| Efficiency | ~82% at full load |
Critical note: The DS3800NTBG is a temperature‑compensated power board with battery backup and advanced diagnostics offering high capacity, low temperature drift, and SIL 2 certification. It is physically wider (6HP) than standard 4HP boards and requires 1.5 adjacent slots. Hot‑swapping is not supported.
Key Features & Advantages
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Higher Capacity – +5V at 8A and ±15V at 2A.
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Low Temperature Drift – < 30 ppm/°C with dual‑zone compensation.
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Advanced Battery Management – Programmable charge current, battery temperature monitoring, and capacity estimation.
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Automatic Transfer – < 5ms transfer on input loss.
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Predictive Analytics – Monitors capacitor ESR and MOSFET health; purple LED warns before failure.
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Event Logging – 5,000‑event buffer for failure analysis.
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Comprehensive Monitoring – Six analog channels for outputs and battery status.
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Four Fault Relays – Separate fault indication for system faults, battery status, and diagnostic alerts.
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SIL 2 Certification – TÜV‑certified for functional safety.
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Wide Temperature Range – –40°C to +70°C.
Typical Application Cases
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Critical Instrumentation Cabinets – Powers precision instruments requiring power continuity, temperature stability, and diagnostics.
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Calibration Laboratories – Supplies power to calibration equipment with battery backup and diagnostic monitoring.
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High‑Precision Measurement Systems – Powers vibration analysis and other critical measurement systems.
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Safety‑Related Systems – SIL 2 certification makes it suitable for safety‑critical applications.
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Remote Locations – Provides power continuity during temporary input loss.
Competitive Comparison
| Aspect | DS3800NTBG (GE) | DS3800NTBE1A1A (GE) | DS3800NTBD1C1D (GE) |
|---|---|---|---|
| +5V Output | 8A | 5A | 8A |
| ±15V Output | 2A each | 1A each | 2A each |
| Temperature Coefficient | < 30 ppm/°C | < 50 ppm/°C | < 30 ppm/°C |
| Predictive Analytics | Yes | No | No |
| Event Logging | 5,000 events | 1,000 events | No |
| SIL 2 | Yes | No | No |
| Price (refurb) | ~$5,800–$8,500 | ~$3,800–$5,500 | ~$5,000–$7,500 |
The DS3800NTBG offers superior temperature stability, advanced diagnostics, and SIL 2 certification for critical instrumentation applications.
Selection Guidelines & Precautions
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Application Verification – Designed for precision instrumentation with battery backup, diagnostics, and SIL 2.
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Physical Compatibility – 6HP wide, requires 1.5 adjacent slots.
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Backplane Compatibility – Uses P1 and P2 for battery connection. If backplane lacks P2, battery features unavailable.
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Battery Connection – Connect external battery to P2 connector. Use proper gauge wiring and fusing (10A slow‑blow recommended).
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Charge Current Programming – Configure charge current via onboard jumper (JP1) based on battery capacity.
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Temperature Compensation – Requires 30‑minute warm‑up to achieve specified temperature coefficient.
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Thermal Derating – Full output to 60°C; derate to 90% at 60–65°C, 80% at 65–70°C. Do not operate above 70°C.
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SIL 2 Compliance – Follow GE safety manual GEI‑101045 for installation and proof‑test intervals.
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Spare Sourcing – Production ended in 2021. Request test report verifying outputs, battery transfer, diagnostic functions, predictive analytics, and temperature stability. Inspect for capacitor bulging or discoloration.
SIEMENS 5SY5208-7CC
BALLUFF BESM12MI-NSC40B-BV03
BALLUFF BESM12MI-NSC40B-BV03
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