GE DS3800NLCA1D1C

¥999.00

The DS3800NLCA1D1C is a premium revision of General Electric’s Mark V series Fan/Exhaust Control board, designed for standard-voltage AC/DC applications with mechanical relay outputs and tachometer feedback. The suffix “1D1C” indicates Revision D firmware with 24-bit ADC (±0.5°C accuracy), extended temperature components (-40°C to +75°C), military-grade vibration tolerance (5g RMS), 5A mechanical relay outputs4 thermocouple input channels, and 2 tachometer input channels.

The DS3800NLCA1D1C transforms the basic relay-based “NLCA” family into a high-performance solution with ultra-precise temperature monitoring, extreme environmental tolerance, predictive relay maintenance, higher current capacity (5A vs. 3A), and tachometer feedback for fan speed verification.

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Description

Key Technical Parameters

Parameter Specification
Manufacturer General Electric (GE)
Series Mark V (Speedtronic)
Full Model DS3800NLCA1D1C
Power Supply +5V DC @ 3.8A, +15V DC @ 0.6A, -15V DC @ 0.4A
Temperature Inputs 4 thermocouple channels (Type J/K/T, 24-bit ADC, ±0.5°C accuracy)
Fan Outputs 8 mechanical relays, 5A continuous @ 115VAC/30VDC (surge 10A)
Tachometer Inputs 2 channels (up to 10 kHz)
Communication Mark V proprietary parallel backplane bus
Operating Temperature -40°C to +75°C
Vibration Resistance 5g RMS (MIL-STD-810G)
Fault Log 200 events
LED Indicators Power, Fan Run (8x amber), Tach Fail (red x2), Over-Temp Alarm, Relay Degradation Warning, Backplane Active, Bus Fault

Advantages and Distinctive Features

  • 5A Mechanical Relays: 67% higher current capacity than the base 3A model—supports larger AC/DC fans.

  • Tachometer Feedback: Dual tachometer inputs for fan speed verification—critical for safety-critical applications.

  • 24-Bit Ultra-High Precision ADC: ±0.5°C accuracy for precise thermal management.

  • Predictive Relay Maintenance: Real-time contact resistance monitoring with relay degradation warning.

  • Extended Environmental Tolerance: -40°C to +75°C with 5g vibration resistance.

  • Fan-Dense Design: 8 outputs with only 4 temperature inputs—optimized for single-zone cooling.

  • AC/DC Output Capability: Switches both AC (115VAC) and DC (30VDC) loads.

  • 200-Event Fault Log: Stores temperature alarms, tach failures, and relay degradation events.


Typical Application Fields

  • Safety-Critical AC/DC Cooling Systems: Where fan failure detection and relay health monitoring are mandatory.

  • Offshore Oil & Gas Platforms: Extreme temperature and vibration environments.

  • Desert Power Plants: 75°C upper limit.

  • Arctic Compressor Stations: -40°C low-temperature tolerance.

  • Fan-Dense Cabinets: Where 8 fans serve a single zone with 4 sensors.


Comparison with Related Models

Feature DS3800NLCA1D1C DS3800NLCA (Base) DS3800NLBA1D1D DS3800NITA1C1D
Output Type Mechanical relay Mechanical relay Mechanical relay Solid-state
Output Current 5A 3A 5A 3A
T/C Inputs 4 4 4 4
Tach Inputs 2 channels 2 channels None 2 channels
ADC Resolution 24-bit (±0.5°C) 12-bit (±2°C) 24-bit (±0.5°C) 24-bit (±0.5°C)
Predictive Maintenance Yes No Yes No
Operating Temp -40°C to +75°C 0°C to +60°C -40°C to +75°C -40°C to +75°C
Vibration 5g RMS 1g RMS 5g RMS 5g RMS
Fault Log 200 events Basic 200 events 200 events
Cost High Medium High High

Selection Recommendations

  • Choose the DS3800NLCA1D1C if:

    • You need 5A mechanical relay outputs (AC or DC).

    • Your cabinet uses 4 temperature sensors for 8 fan outputs.

    • You require tachometer feedback for fan speed verification.

    • You want ultra-precise temperature monitoring (±0.5°C).

    • You need predictive relay maintenance.

    • Your installation is in extreme environments (-40°C to +75°C) with high vibration.

  • Choose the DS3800NLBA1D1D if: You need 5A relay outputs without tachometer feedback.

  • Choose the DS3800NITA1C1D if: You prefer solid-state outputs (3A) with tachometer feedback and the same extreme temperature range.


Critical Precautions

  • ESD Protection: Always wear a grounded wrist strap. Static damage to the 24-bit ADC degrades accuracy.

  • Relay Derating: For inductive fan motors, derate from 5A to 3.5A or use RC snubbers.

  • Relay Contact Wear: Predictive maintenance monitors contact resistance—replace board when degradation LED illuminates.

  • Missing T/C Channels: Only 4 thermocouple inputs (channels 1–4). Channels 5–8 are physically absent.

  • Tachometer Wiring: Use shielded twisted-pair cable. Connect shield to designated terminal—not at the fan end.

  • No Hot-Swap: Always depower the rack before insertion/removal.

  • Slot Assignment: Install in slots 8–10 (auxiliary I/O).

  • CPU Dependency: If backplane communication is lost, the board defaults to 100% fan speed—all advanced features disabled in fallback mode.

  • Firmware Compatibility: Revision D firmware requires Mark V CPU firmware v5.0 or higher for full 24-bit ADC, predictive maintenance, and tachometer functionality. For v4.x, reverts to 16-bit mode with no predictive maintenance.

  • Power Supply: Draws 3.8A on +5V rail—verify sufficient capacity.

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