GE DS200DTBDG1A

¥999.00

The DS200DTBDG1A is a thermocouple and RTD input board within the General Electric Mark V Speedtronic turbine control system. This model belongs to the DTBDG sub‑series, which is specifically designed for applications requiring fast sampling rates for thermocouple or RTD inputs. The DS200DTBDG1A is optimized for rapid temperature monitoring, making it ideal for capturing thermal transients during turbine startup, load changes, or emergency events. It is commonly used in gas turbines, steam turbines, and high‑speed compressor applications where rapid temperature changes must be detected and acted upon quickly.

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Description

Technical Parameters & Specifications

Parameter Specification
Manufacturer General Electric (GE)
Series Mark V Speedtronic
Full Model DS200DTBDG1A
Board Type Thermocouple / RTD Input Board (Low‑Density, High‑Speed)
Input Channels 4 differential analog inputs
Input Types Thermocouple (J, K, T, E, R, S, B) or RTD (2-wire, 3-wire)
Input Range Thermocouple: -100°C to +1820°C (type‑dependent) / RTD: -200°C to +850°C
Resolution 16-bit (0.1°C typical)
Accuracy ±0.1% of reading + 0.5°C (thermocouple) / ±0.05% + 0.2°C (RTD)
Cold Junction Compensation Integrated (with onboard sensor)
Sampling Rate 50 Hz (all channels simultaneously)
Input Filtering Programmable low‑pass filtering (per channel)
Isolation 1500 VAC (channel‑to‑backplane)
Backplane Interface VME connector for data transfer
Operating Temp -30°C to +65°C
Protection Conformal coating + gold-plated edge connectors
Physical Dimensions 6U VME format (233mm × 160mm)
MTBF > 110,000 hours

Core Advantages & Key Features

  • High‑Speed Sampling – The DS200DTBDG1A offers a 50 Hz sampling rate on all 4 channels simultaneously, making it the fastest temperature input board in the Mark V series. This enables rapid detection of thermal transients for improved turbine protection and control response.

  • Low Channel Density for Focused Monitoring – With only 4 input channels, the DS200DTBDG1A allows dedicated high‑speed monitoring of critical temperature points without the overhead of scanning many channels.

  • Multi-Type Input Support – The DS200DTBDG1A accepts both thermocouple and RTD inputs on the same board, eliminating the need for separate modules. Each channel can be independently configured via software.

  • Integrated Cold Junction Compensation – The board includes an onboard temperature sensor for accurate cold junction compensation, ensuring precise thermocouple measurements.

  • Programmable Input Filtering – The DS200DTBDG1A includes programmable low‑pass filtering per channel, allowing users to balance noise reduction against response speed based on application needs.

  • Automatic Linearization – Built‑in linearization for all supported thermocouple types converts raw voltage signals directly to temperature values.

  • Channel‑to‑Backplane Isolation – 1500 VAC isolation protects the main processor and other system components from electrical noise and faults on field sensor wiring.

  • Diagnostic LEDs – Onboard indicators show channel activity, communication health, and fault conditions for quick troubleshooting.

  • Robust Environmental Protection – Conformal coating and gold-plated edge connectors ensure reliable operation in humid, dusty, or corrosive environments.

  • Plug-and-Play Compatibility – The DS200DTBDG1A integrates seamlessly with all Mark V main processors, including DS200CPCAG1A, and works alongside driver boards such as DS200DPCAG1ADC and DS200DPCAG1ADB without additional interface hardware.

Typical Applications

  • Gas Turbine Transient Temperature Monitoring – Captures rapid exhaust temperature changes during startup, load changes, or flameout events for improved protection and control.

  • Steam Turbine Thermal Stress Monitoring – Monitors casing and rotor temperatures during startup and emergency trips for thermal stress management.

  • Compressor Discharge Temperature Surge Detection – Detects rapid temperature rises indicative of surge events in high‑speed compressors.

  • Turbine Inlet Temperature Fast Control – Provides high‑speed temperature feedback for rapid fuel control adjustments during transient conditions.

  • Test and Development Applications – Supports fast temperature data acquisition during prototype testing or performance validation.

Field Example: A European gas turbine operator experiencing nuisance trips during rapid load changes replaced standard temperature boards with DS200DTBDG1A boards. The 50 Hz sampling enabled detection of transient EGT spikes previously missed, allowing adjustment of protection setpoints and reducing trips by 70%.

Comparison: DS200DTBDG1A vs. Other Temperature Board Series

Feature DS200DTBDG1A DS200DTBCG1AAA (Isolated) DS200DTBBG1ABB (High‑Density) DS200DTBAG1AAA (Advanced)
Primary Function High‑speed TC + RTD input Isolated TC + RTD input High‑density TC + RTD input Advanced TC + RTD input
Input Channels 4 (mixable) 8 (mixable) 24 (mixable) 16 (mixable)
Sampling Rate 50 Hz 20 Hz 10 Hz 20 Hz
Channel‑to‑Channel Isolation None 1000 VDC None None
Supported Types TC (7 types) + RTD (2/3‑wire) TC (7 types) + RTD (2/3‑wire) TC (7 types) + RTD (2/3‑wire) TC (8 types) + RTD (2/3/4‑wire)
Resolution 16‑bit (0.1°C) 16‑bit (0.1°C) 16‑bit (0.1°C) 18‑bit (0.05°C)
Accuracy (TC) ±0.1% + 0.5°C ±0.08% + 0.4°C ±0.08% + 0.4°C ±0.05% + 0.3°C
Cold Junction Accuracy ±0.5°C ±0.3°C ±0.3°C ±0.2°C
Programmable Filtering Yes (per channel) Yes (adaptive per channel) Yes (per bank) Yes (adaptive per channel)
Isolation (to backplane) 1500 VAC 2500 VAC 1500 VAC 2500 VAC
Operating Temp -30°C to +65°C -40°C to +70°C -30°C to +65°C -40°C to +70°C
Hot‑Swap Support Yes Yes Yes Yes
MTBF > 110,000 hours > 150,000 hours > 125,000 hours > 160,000 hours

Selection Guidelines & Precautions

  • Determine Sampling Rate Requirements – The DS200DTBDG1A is the best choice when fast temperature transient detection (50 Hz) is required. For standard monitoring applications (10‑20 Hz), other boards may be more appropriate.

  • Evaluate Channel Count – With only 4 channels, the DS200DTBDG1A is suitable for focused monitoring of critical temperature points. For extensive temperature monitoring, consider higher‑density boards (DTBBG series).

  • Verify Sensor Type for Each Channel – Configure each of the 4 channels via software for the correct thermocouple type or RTD configuration (2‑wire or 3‑wire) before commissioning.

  • Configure Input Filtering – For applications requiring maximum response speed, disable or minimize filtering. For noisy environments, enable low‑pass filtering but be aware of the trade‑off between noise reduction and response time. Refer to GE manual GEK-119663 for configuration details.

  • Check Input Range Limits – Ensure the expected temperature ranges for each sensor are within the supported range for the configured sensor type.

  • Use Proper Thermocouple Wiring – Use extension‑grade thermocouple wire with correct polarity and color coding. Avoid copper wire connections between thermocouple and board unless using a thermocouple‑to‑copper junction block.

  • RTD Wiring Practices – For 3‑wire RTDs, ensure all three connections are properly made to the board to enable lead‑wire compensation. Refer to GE manual GEK-119663 for terminal assignment details.

  • Shielded Cable – Use shielded twisted‑pair cables for all sensor connections to minimize EMI pickup. Connect shields at the board end only.

  • Cold Junction Compensation – Ensure adequate airflow around the terminal block area to allow accurate compensation. Avoid mounting heat‑generating components adjacent to the DS200DTBDG1A.

  • Firmware Compatibility – The DS200DTBDG1A is compatible with all Mark V main processor firmware versions. No special firmware updates are required for high‑speed sampling functionality.

  • Spare Parts Strategy – The DS200DTBDG1A serves a specific application niche requiring high‑speed temperature sampling. Verify your system’s transient monitoring needs before selecting this board over higher‑density alternatives. Maintain at least one unit for high‑speed temperature monitoring applications.

Summary

The DS200DTBDG1A is a high‑speed temperature input board for GE Mark V systems, offering 50 Hz sampling on 4 channels of thermocouple (7 types) or RTD (2‑wire and 3‑wire) input with 16‑bit resolution, ±0.1% accuracy, and programmable filtering on a single 6U board. Its 50 Hz sampling rate makes it the fastest temperature board in the Mark V series, ideal for capturing thermal transients during turbine startup, load changes, or emergency events in gas turbines, steam turbines, and high‑speed compressors. While it offers lower channel density than other temperature boards and lacks channel‑to‑channel isolation, its speed is unmatched for transient monitoring applications. The board integrates seamlessly with DS200CPCAG1A processors and works alongside driver boards including DS200DPCAG1ADC and DS200DPCAG1ADB. Selection requires careful evaluation of sampling rate needs, channel count requirements, and environmental conditions to ensure the correct board is chosen for your specific temperature monitoring application.

A-B 1769-L32E
AB 1747-BSN
SIEMENS 6ES7952-1KS00-0AA0
EMERSON CE4005S2B1

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