Description
Product Description
GE DS200ADGIH1AAAis a high-reliability digital input/output (I/O) hybrid module tailored for GE’s Mark VIe industrial control systems, serving as a core connection component between the PLC main controller and on-site executive devices in industrial automation scenarios. As a versatile and robust I/O module, GE DS200ADGIH1AAA integrates both digital input and output functions, enabling precise collection of on-site discrete signals (such as switch states and sensor triggers) while reliably executing control commands to drive actuators like solenoid valves and relays. In harsh industrial environments with electromagnetic interference, voltage fluctuations, and high vibration, GE DS200ADGIH1AAA maintains consistent operational stability, thanks to GE’s strict industrial-grade hardware design and rigorous environmental adaptability testing. Whether deployed in the construction of new energy power generation control systems or the upgrade of legacy manufacturing equipment, GE DS200ADGIH1AAA seamlessly integrates with GE Mark VIe and compatible PLC platforms, delivering comprehensive and efficient I/O control solutions for industries such as power, oil & gas, metallurgy, and heavy machinery. This module fully embodies GE’s profound technical heritage and leading competitiveness in the field of industrial automation core components.
Product Parameters
| Parameter Name | Specific Specifications |
|---|---|
| Brand & Model | GE DS200ADGIH1AAA |
| Product Type | Digital I/O Hybrid Module (for GE Mark VIe Control System) |
| Input Channel Count | 16 digital input channels |
| Output Channel Count | 16 digital output channels |
| Input Signal Type | 24V DC dry contact/wet contact, sinking input (NPN) |
| Output Signal Type | 24V DC sourcing output (PNP), configurable for high-side switching |
| Single-Channel Output Current | Maximum 2A per output channel |
| Total Output Current | ≤15A (sum of all output channels) |
| Input Response Time | ≤1ms |
| Output Response Time | ≤2ms |
| Operating Voltage Range | 20.4V DC – 28.8V DC |
| Operating Temperature Range | -40°C – +70°C |
| Storage Temperature Range | -40°C – +85°C |
| Protection Class | IP20 (module body) |
| Mounting Method | 35mm DIN rail mounting |
| Compatible Control Systems | GE Mark VIe, Mark VI, and selected Series 90-70 PLCs |
| Dimensions (L×W×H) | 140mm × 155mm × 68mm |
| Weight | Approximately 0.6kg |
| Protection Functions | Overcurrent protection, short-circuit protection, reverse polarity protection, ESD protection (±25kV contact discharge) |
| Status Indicators | Power indicator, input channel activity indicators, output channel activity indicators, fault alarm indicator |
| Diagnostic Functions | Built-in channel fault self-diagnosis, overcurrent/short-circuit alarm logging |
Advantages and Features
- Integrated I/O Design: GE DS200ADGIH1AAA combines 16 digital input and 16 digital output channels in a single module, eliminating the need for separate input and output modules. This simplifies system architecture, reduces installation space, and lowers overall integration costs for complex control systems.
- Fast Response Performance: With an input response time of ≤1ms and output response time of ≤2ms, the module can quickly capture on-site signal changes and execute control commands, meeting the real-time requirements of high-speed production lines and precision control scenarios.
- Strong Load-Driving Capacity: Each output channel supports a maximum current of 2A, and the total output current reaches 15A, enabling direct driving of high-load devices such as solenoid valves, small motors, and relays without additional power amplifiers.
- Comprehensive Protection Mechanisms: Equipped with overcurrent, short-circuit, reverse polarity, and ESD protection, GE DS200ADGIH1AAA effectively safeguards the module and downstream equipment from damage caused by wiring errors, overloads, or electrical surges, enhancing system operational safety.
- Seamless System Compatibility: Tailor-made for GE’s Mark VIe control system, the module requires no custom drivers. It can be quickly configured and commissioned via GE’s dedicated programming software, ensuring smooth integration with existing control networks and reducing project cycles.
- Intuitive Maintenance Experience: Independent activity indicators for each input and output channel, combined with a centralized fault alarm indicator, allow on-site technicians to quickly locate faulty channels. The built-in diagnostic function logs fault information, further simplifying troubleshooting and minimizing downtime.
- Extreme Environmental Adaptability: Operating within a temperature range of -40°C to +70°C, the module performs stably in harsh conditions such as high cold, high temperature, and high humidity, making it suitable for automation projects in diverse geographical locations and extreme working environments.
Application Fields and Cases
Application Fields
GE DS200ADGIH1AAA is widely applied in power generation (thermal power, hydropower, wind power, nuclear power), oil & gas exploration and processing, metallurgical production, heavy machinery manufacturing, and railway transportation industries. It is primarily used for discrete signal collection and control command execution in PLC systems, such as monitoring switch states, driving on-site actuators, and implementing sequential control logic.
Application Cases
- Power Generation Industry: A large thermal power plant integrated GE DS200ADGIH1AAA into its boiler combustion control system. The module’s 16 input channels collected signals from flame detectors, pressure switches, and limit switches, while the 16 output channels drove fuel valves, ignition devices, and alarm lights. The fast response time ensured real-time adjustment of combustion parameters, reducing boiler shutdown incidents by 22% and improving operational efficiency.
- Oil & Gas Industry: An offshore oil platform deployed GE DS200ADGIH1AAA in its crude oil transfer system. The module connected to pipeline valves, pump status sensors, and emergency shutdown switches, enabling remote control and real-time monitoring of the transfer process. Its robust protection functions withstood harsh marine electromagnetic interference and voltage fluctuations, ensuring 99.9% system availability.
- Metallurgical Industry: A large steel mill used GE DS200ADGIH1AAA to upgrade its continuous rolling production line. The module controlled the on/off of roller motors, position switches, and cooling water valves through its digital I/O channels, realizing sequential control of the rolling process. The module’s high load capacity and stability reduced production line downtime by 18% and lowered the scrap rate by 10%.
Comparison with Competitors
| Comparison Dimension | GE DS200ADGIH1AAA | Competitor Product (A Brand Digital I/O Module) |
|---|---|---|
| Brand Strength | Global industrial automation leader with a comprehensive global after-sales network and mature technical support | Regional mid-tier brand with limited R&D investment and incomplete service coverage |
| Channel Configuration | 16 inputs + 16 outputs, integrated hybrid design, high versatility | 8 inputs + 8 outputs, limited channel quantity, requiring multiple modules for large-scale projects |
| Load Capacity | 2A per output channel, total 15A, strong driving capability | 1A per output channel, total 8A, needing external amplifiers for high-load devices |
| Response Speed | Input ≤1ms, output ≤2ms, excellent real-time performance | Input ≤3ms, output ≤5ms, lagging in high-speed control scenarios |
| Protection Functions | Overcurrent/short-circuit/reverse polarity/ESD protection (four-fold protection) | Only basic short-circuit protection, high risk of module damage |
| System Compatibility | Seamless integration with GE Mark VIe/Mark VI systems | Limited compatibility, requiring custom adapters for mainstream control systems |
| Diagnostic Capability | Built-in channel fault diagnosis and alarm logging | No fault logging function, difficult to troubleshoot |
| Operating Temperature | -40°C – +70°C, wide environmental adaptability | -20°C – +60°C, prone to failure in extreme temperatures |
Selection Suggestions and Precautions
Selection Suggestions
- For projects using GE Mark VIe or Mark VI control systems that require integrated digital I/O functions, GE DS200ADGIH1AAA is the optimal choice. Its 16-in/16-out configuration and perfect compatibility ensure stable system operation and simplified integration.
- Prioritize this module for industries with harsh operating environments (e.g., offshore oil platforms, metallurgical plants) or high requirements for real-time control (e.g., power generation, high-speed production lines). Its fast response speed, robust protection, and wide temperature range meet the demands of extreme working conditions.
- For retrofitting legacy GE PLC systems or expanding I/O capacity, GE DS200ADGIH1AAA is a cost-effective solution. It integrates seamlessly with existing hardware and software, avoiding the need for full system replacement.
Precautions
- Install the module securely on a 35mm DIN rail and keep it away from high-power inverters, motors, and other strong electromagnetic interference sources. Use shielded cables for signal wiring and separate them from power cables by at least 30cm to reduce interference.
- Follow the product manual strictly for wiring, distinguishing between input/output channels and ensuring correct polarity of power and signal lines. Avoid reverse polarity or short circuits, which may damage the module or connected devices.
- Ensure the operating voltage is within the 20.4V DC – 28.8V DC range. Use a stable power supply with surge protection to prevent voltage fluctuations from affecting module performance.
- Do not exceed the single-channel or total output current limits. Distribute loads evenly across output channels to avoid overheating and ensure long-term stable operation.
- Conduct regular inspections of the module’s status indicators and wiring terminals. Clean dust from the module periodically and use the built-in diagnostic function to check for channel faults, addressing issues promptly to prevent system downtime.
- Store the module in a dry, well-ventilated, and vibration-free environment. Avoid exposure to direct sunlight, extreme temperatures, and corrosive gases. Back up configuration parameters before replacing the module to ensure seamless system integration.


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