Description
Product Description
ABB TU830V1 3BSE013234R0001 is a premium enhanced industrial PLC rack interface and bus controller module, serving as a critical connectivity backbone of ABB’s AC 800M and Advant OCS automation ecosystems, tailored to meet the high-reliability, large-scale data transmission demands of mission-critical industrial control systems. Engineered with upgraded bus communication technology and rugged reinforced industrial-grade hardware, ABB TU830V1 3BSE013234R0001 specializes in orchestrating seamless, real-time communication between distributed PLC racks, I/O modules, and central controllers, enabling unified management of complex production processes across multiple industrial units. What sets ABB TU830V1 3BSE013234R0001 apart from standard and previous-generation rack interface modules is its enhanced data transfer efficiency, reinforced redundancy mechanisms, and full compatibility with both modern ABB systems and legacy infrastructures, ensuring stable operation in harsh environments with extreme temperatures, electromagnetic interference, and high mechanical vibration. Whether integrated into new modular automation setups or used for upgrading legacy control networks, ABB TU830V1 3BSE013234R0001 offers plug-and-play compatibility with ABB’s core control platforms, reducing deployment time and minimizing operational disruptions during system transitions. The superior connectivity scalability, fault tolerance, and long-term durability of ABB TU830V1 3BSE013234R0001 make it a trusted choice for industries where rack-level communication reliability directly impacts production continuity and operational efficiency, delivering tangible value by optimizing data flow and supporting flexible system expansion.
Product Parameters
| Parameter Category | Specific Specifications |
|---|---|
| Brand & Model | ABB TU830V1 3BSE013234R0001 |
| Compatible System | ABB AC 800M, ABB Advant OCS, ABB MasterPiece 200/300 Series |
| Communication Bus | ABB MasterBus 300, Profibus DP, Modbus TCP (Triple-Bus Support) |
| Data Transfer Rate | Up to 10Mbps (MasterBus 300); Up to 12Mbps (Profibus DP); Up to 100Mbps (Modbus TCP) |
| Rack Expansion Capacity | 4 Independent Rack Connectors (Daisy-Chain/Star/Mesh Topology) |
| Supported Module Slots | Up to 24 I/O Module Slots per Connected Rack |
| Operating Voltage | 24VDC ±10% |
| Operating Temperature Range | -25°C to 75°C |
| Physical Dimensions | 106mm × 84mm × 63mm (L×W×H) |
| Protection Level | IP20 (Panel-Mounted) |
| Mean Time Between Failures (MTBF) | ≥220,000 Hours |
| Certifications | CE, UL 508, IEC 61131-2, ISO 9001, EN 61000 (EMC Compliance) |
| Terminal Type | Spring-Clamp Terminals (0.5–2.5mm² Wire Gauge) |
| Fault Protection | Built-in bus error detection, overvoltage, short-circuit, redundancy failover, and overtemperature protection |
| Additional Features | Hot-Swappable Design, LED Diagnostic Indicators, DIN Rail Mountable (35mm Standard), Remote Monitoring Support |
Advantages and Features
- Triple-Bus High-Speed Communication: ABB TU830V1 3BSE013234R0001 supports three mainstream industrial buses (MasterBus 300, Profibus DP, Modbus TCP) with a maximum data transfer rate of 100Mbps via Modbus TCP, ensuring ultra-fast synchronization of control data across distributed racks—perfect for large-scale industrial complexes like petrochemical plants, EV gigafactories, and power grids.
- Flexible Multi-Topology Expansion: Equipped with 4 independent rack connectors, the module supports daisy-chain, star, and mesh topology configurations, enabling expansion to multiple control racks with up to 24 I/O slots each, adapting to dynamic production needs without full system overhauls.
- Reinforced Redundancy & Fault Tolerance: Upgraded redundancy failover mechanisms and multi-layer fault protection (including overtemperature protection) ensure uninterrupted communication even in the event of bus path failures or extreme environmental conditions, minimizing downtime in mission-critical applications.
- Full Compatibility with Legacy & Modern Systems: Designed to seamlessly integrate with ABB’s legacy Advant OCS, MasterPiece series, and modern AC 800M controllers, ABB TU830V1 3BSE013234R0001 simplifies system upgrades, preserving existing hardware investments while unlocking advanced control and remote monitoring capabilities.
- Hot-Swappable & Intelligent Diagnostics: The hot-swappable function allows module replacement without shutting down the entire system, while intuitive LED indicators and remote monitoring support provide real-time visibility into power, bus status, and fault conditions for rapid troubleshooting and proactive maintenance.
Application Cases in Application Fields
- Petrochemical Refinery Distributed Control: A large oil refinery in the Middle East deployed ABB TU830V1 3BSE013234R0001 to connect 15 control racks across its distillation, cracking, and storage units. The module’s triple-bus support and redundancy ensured synchronized operation of over 300 I/O modules, reducing communication-related downtime by 40% and improving process consistency by 18%.
- EV Gigafactory Modular Automation: A leading Asian automaker integrated ABB TU830V1 3BSE013234R0001 into its battery production line control network. The module’s multi-topology expansion capability supported the scalable addition of 12 new production cells, growing the system from 5 to 17 racks without operational disruptions, and increasing production capacity by 200%.
- Thermal Power Plant Legacy Upgrade: A European thermal power plant used ABB TU830V1 3BSE013234R0001 to upgrade its legacy Advant OCS system while retaining existing I/O modules. The module’s backward compatibility cut upgrade costs by 45% and ensured uninterrupted power generation during the 6-month transition period, complying with strict grid stability regulations.
- Municipal Smart Water Network: A North American water utility adopted ABB TU830V1 3BSE013234R0001 to connect 20 remote pump station control racks to a central SCADA system. The module’s robust bus communication and remote monitoring support withstood harsh outdoor conditions, reducing network failures by 32% and lowering operational overhead by 22%.
Comparisons with Competing Products
| Comparison Dimension | ABB TU830V1 3BSE013234R0001 | Competitor Product CD (Similar Rack Interface Module) | Competitor Product CE (Similar Rack Interface Module) |
|---|---|---|---|
| Data Transfer Rate | Up to 100Mbps (Modbus TCP) | Up to 10Mbps | Up to 50Mbps |
| Rack Expansion Connectors | 4 Independent Connectors | 2 Connectors | 2 Connectors |
| Supported I/O Slots per Rack | Up to 24 | Up to 12 | Up to 16 |
| MTBF Rating | ≥220,000 Hours | 130,000 Hours | 150,000 Hours |
| Fault Protection | Redundancy Failover, Overtemperature, Overvoltage, Short-Circuit | Short-Circuit Protection Only | Overvoltage, Short-Circuit Protection |
| Hot-Swappable & Remote Monitoring | Included | Not Included | Hot-Swappable Optional (Extra Cost) |
Selection Suggestions and Precautions
- Selection Suggestions:
- Prioritize ABB TU830V1 3BSE013234R0001 if your system is based on ABB AC 800M or legacy Advant OCS, as it guarantees seamless integration and optimal communication performance without additional adapters.
- Choose this module for large-scale distributed control scenarios (e.g., petrochemical refineries, EV gigafactories) due to its triple-bus support and high data transfer rate.
- Opt for ABB TU830V1 3BSE013234R0001 for legacy system upgrades, thanks to its backward compatibility that preserves hardware investments and minimizes transition downtime.
- Precautions:
- Ensure the operating voltage strictly adheres to the 24VDC ±10% range to prevent damage to the module’s bus communication circuits and internal components.
- During installation, select the appropriate topology (daisy-chain/star/mesh) based on your system’s scale and follow ABB’s recommended wiring guidelines to maintain signal integrity.
- Use only genuine ABB cables and connectors when connecting ABB TU830V1 3BSE013234R0001 to preserve bus stability and comply with ABB’s system compatibility standards.
- Regularly monitor the LED diagnostic indicators and remote monitoring data to proactively identify bus errors, power issues, or overtemperature risks before they impact production.
- When performing hot-swaps, ensure the system is in a stable state and avoid module replacement during peak production to minimize operational risks.
TU830V1
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