ABB TK801V012 3BSC950089R3

Description

Product Description

Product Parameters

Advantages and Features

1. High-Efficiency Power Conversion: ABB TK801V012 3BSC950089R3 achieves a power conversion efficiency of ≥92% at full load, minimizing energy loss and heat generation, which not only reduces operational costs but also extends the module’s service life in high-temperature industrial environments.
2. Wide Input Voltage Adaptability: With an input voltage range of 85–264VAC, the module adapts to unstable grid voltages and global power standards, making it suitable for use in regions with fluctuating power supplies and cross-border industrial projects.
3. Comprehensive Fault Protection Mechanism: Equipped with multi-layer protection (overvoltage, overcurrent, overtemperature, etc.), ABB TK801V012 3BSC950089R3 automatically shuts down or limits output during anomalies, preventing damage to the power module and connected PLC components, enhancing system safety.
4. Redundancy & Peak Load Capacity: Supporting redundancy connections for critical systems and a 15A peak output current, the module ensures stable power supply during sudden load surges (e.g., startup of high-power actuators) and provides fail-safe backup for mission-critical applications.
5. Seamless ABB Ecosystem Integration: Custom-engineered for ABB’s core PLC systems, the module fits perfectly with ABB’s I/O modules and controllers, eliminating compatibility issues and ensuring consistent power distribution across the entire automation system.

Application Cases in Application Fields

1. Petrochemical Refining Complexes: A large oil refinery in the Middle East deployed ABB TK801V012 3BSC950089R3 to power its reactor control systems. The module’s wide input voltage range and high efficiency withstood grid fluctuations in remote areas, reducing power-related shutdowns by 30% and ensuring continuous operation of critical refining processes.
2. Automotive EV Assembly Plants: A leading Asian automaker integrated ABB TK801V012 3BSC950089R3 into its battery production line PLC systems. The module’s stable 24VDC output and peak load capacity supported the sudden startup of robotic arms and testing equipment, improving production line stability and reducing defective battery rates by 12%.
3. Steel Mill Control Systems: An European steel mill used ABB TK801V012 3BSC950089R3 to power its continuous casting machine control modules. The module’s overtemperature protection and rugged design withstood high ambient temperatures in the mill, extending the service life of PLC components by 25% and lowering maintenance costs.
4. Municipal Smart Water Treatment Plants: A North American water utility adopted ABB TK801V012 3BSC950089R3 in its pump and valve control systems. The module’s reliable power supply and EMC compliance ensured stable operation of water quality monitoring sensors and actuators, reducing system downtime by 18% and improving water treatment efficiency.

Comparisons with Competing Products

Selection Suggestions and Precautions

1. Selection Suggestions:
   • Prioritize ABB TK801V012 3BSC950089R3 if your system uses ABB AC 800M or compact PLCs, as it guarantees seamless integration and optimal power matching without additional adapters.
   • Choose this module for regions with unstable power grids (e.g., remote industrial sites) due to its wide input voltage range and high resistance to voltage fluctuations.
   • Opt for ABB TK801V012 3BSC950089R3 for mission-critical applications (e.g., petrochemical reactors, steel mills) thanks to its redundancy support and comprehensive fault protection.
2. Precautions:
   • Ensure the input voltage matches the module’s specifications (85–264VAC) to prevent damage to the power conversion circuit and avoid voiding the product warranty.
   • During installation, mount the module on a standard 35mm DIN rail and maintain the required 5cm clearance around it for heat dissipation, especially in high-temperature working environments.
   • Use only genuine ABB cables and connectors when connecting ABB TK801V012 3BSC950089R3 to maintain power stability and comply with safety standards.
   • Regularly inspect the module’s power good signal and ventilation to detect potential issues early, ensuring uninterrupted power supply to the PLC system.
   • Avoid overloading the module beyond its continuous output current (12A) for extended periods, as this may reduce its service life and trigger protective shutdowns.