Description
Product Description
The ABB TP858 3BSE018138R1, available for detailed review here, is a high-performance touch panel operator terminal designed for the demanding environments of industrial automation. This terminal serves as the primary human-machine interface (HMI) for ABB’s flagship AC 800M series of programmable logic controllers, forming a critical part of the System 800xA or Compact Product Suite control architecture. The core purpose of the ABB TP858 is to provide operators with intuitive visualization, control, and diagnostic capabilities for complex industrial processes. Engineered for reliability and clarity, the ABB TP858 3BSE018138R1 facilitates efficient monitoring and interaction, making it a central component in modern control rooms and field operator stations. Its design ensures seamless integration and robust performance, which is why the ABB TP858 is a preferred choice for large-scale industrial applications.
Product Parameters
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Manufacturer: ABB
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Part Number: 3BSE018138R1
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Model Name: TP858
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Display: 15-inch high-brightness TFT LCD with LED backlight.
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Touch Technology: Projected Capacitive (PCAP) multi-touch screen.
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Resolution: 1024 x 768 (XGA).
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Processor: High-performance Intel Atom.
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Memory: Standard DDR3 RAM and SSD storage (size varies by configuration).
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Communication Interfaces: Integrated Ethernet, USB ports, and support for various fieldbus protocols via the connected controller.
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Protection Rating: Typically front panel IP65/NEMA 4 for dust and water jet protection.
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Operating Temperature: 0°C to +50°C.
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Certifications: CE, UL, ATEX, and IECEx for use in hazardous areas (specific models).
Advantages and Features
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Rugged Industrial Design: Built for 24/7 operation in harsh industrial conditions with a robust metal chassis and hardened glass touch surface.
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Excellent Visibility: High-brightness display and optically bonded glass reduce glare and ensure clear visibility even in brightly lit environments.
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Intuitive Multi-Touch Operation: The PCAP touchscreen supports familiar gestures (pinch, zoom, swipe), enabling faster and more intuitive operator interaction compared to resistive screens.
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Seamless 800xA Integration: When used with the System 800xA, it delivers a consistent and powerful operator experience with native support for faceplates, graphics, and alarm management.
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Flexible Mounting: Supports panel, wall, arm, and desktop mounting, offering great flexibility for control room design.
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Long-Term Availability: As part of ABB’s strategic automation portfolio, it benefits from a long product lifecycle and stable support.
Application Cases in Application Fields
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Oil & Gas and Petrochemical: Used in central control rooms for monitoring offshore platforms, refineries, and pipeline SCADA systems, where the ABB TP858 displays complex process diagrams, real-time trends, and critical safety alarms.
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Power Generation: Serves as the operator station for controlling turbine systems, boiler controls, and balance-of-plant operations in thermal, hydro, and renewable power plants.
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Pharmaceutical and Food & Beverage: Employed in batch process control, providing recipe management, parameter visualization, and compliance tracking in hygienic manufacturing environments.
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Marine: Installed on vessel bridges or in engine control rooms for integrated monitoring and control of propulsion and auxiliary systems.
Comparisons with Competing Products
Compared to standard HMI panels from competitors like Siemens (SIMATIC HMI) or Rockwell Automation (PanelView Plus), the ABB TP858 3BSE018138R1 has distinct positioning:
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System-Centric vs. Standalone: It is optimized as a dedicated client for the ABB AC 800M ecosystem, offering deeper integration and system-wide functionality than a generic HMI connected via a driver. Competitors’ panels are often more agnostic.
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Performance for High-End DCS: It is designed for large, distributed control system (DCS) applications, whereas many competing HMIs are scaled for PLC-level machine control. A closer competitor would be Emerson’s DeltaV Live stations or Siemens’ PCS 7 panels.
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Hazardous Area Certification: Often available with intrinsic safety certifications for Zone 1/Division 1, which is a more specialized offering than standard industrial HMIs.
Selection Suggestions and Precautions
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Verify System Compatibility: Confirm that your engineering station is running a compatible version of Control Builder M or 800xA System Engineering to configure the ABB TP858. Its full potential is unlocked within the ABB ecosystem.
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Choose the Correct Configuration: Pay attention to the exact order code. Variations exist in memory, storage, and, crucially, certification (standard industrial vs. hazardous area). The model 3BSE018138R1 must be checked against your specific requirements.
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Consider the Ecosystem: This terminal is a capital investment in the ABB control platform. Ensure your selection aligns with long-term automation strategy and existing infrastructure.
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Plan for Integration: Factor in engineering time for graphics development and system integration, which is more involved than for a simple PLC HMI but yields greater capability.
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