ABB TP858 3BSE018138R1

Product Description

The ABB TP858 3BSE018138R1 is a high-performance operator panel or touch panel terminal designed for industrial control and automation systems. This model serves as a critical human-machine interface (HMI), providing operators with intuitive visualization, control, and monitoring capabilities for complex processes. The ABB TP858 3BSE018138R1 is engineered to integrate seamlessly with ABB’s AC 500 and AC 800M series programmable logic controllers (PLCs) and other automation devices. Utilizing this panel enables robust data interaction, alarm management, and recipe handling in demanding industrial environments. For system designers seeking a reliable and feature-rich interface, the TP858 3BSE018138R1 represents a powerful and flexible solution within the ABB ecosystem.

Product Parameters

• Manufacturer / Brand: ABB

• Product Type: Touch Panel / Operator Panel (HMI)

• Model: TP858

• Ordering Code / Article Number: 3BSE018138R1

• Display: Features a high-resolution TFT LCD, typically 8.4-inch or 10.4-inch, with resistive or capacitive touch technology.

• Processor & Memory: Powered by a capable processor with integrated RAM and Flash memory for storing the runtime application and operating system.

• Communication Interfaces: Includes multiple standard ports such as Ethernet (for connection to PLCs and networks), USB (for project download and peripherals), and potentially serial ports (RS-232/485).

• Operating System: Runs a dedicated, real-time operating system or a hardened version of Windows CE/Embedded, optimized for industrial use.

• Programming Software: Configured using ABB’s Panel Builder 600 or a similar dedicated engineering tool.

• Protection Rating: Typically rated at IP65 for the front panel, making it dust-tight and protected against water jets, suitable for use in harsh industrial areas.

• Mounting: Designed for panel mounting with integrated mounting clips.

Advantages and Features

• Robust Industrial Design: The ABB TP858 3BSE018138R1 is built to withstand vibration, temperature extremes, and electromagnetic interference common in factory and process plants.

• Seamless ABB Integration: Offers native, high-performance communication with ABB AC 500 and AC 800M PLCs, supporting advanced features like tag-based addressing for simplified engineering.

• Advanced Visualization: Supports high-quality graphics, trending, alarm logging, and multi-language support for effective plant floor operation.

• Secure Operation: Features user management with password protection and different access levels to control operator and maintenance functions.

• Flexible Connectivity: The included communication ports allow for easy network integration and connection to barcode scanners, printers, and other peripheral devices.

• Long-Term Availability: As part of ABB’s industrial automation portfolio, it benefits from the company’s commitment to long product life cycles and support.

Application Cases in Key Fields

• Process Automation: Used in chemical, pharmaceutical, and oil & gas plants as the primary operator station for monitoring pressures, temperatures, flow rates, and controlling valves and pumps.

• Manufacturing and Machine Control: Serves as the main interface on packaging machines, assembly lines, and CNC equipment, providing machine status, production data, and manual control functions.

• Water and Wastewater Treatment: Employed in control panels for pump stations and treatment plants to visualize process diagrams, log data, and manage alarms.

• Energy Management: Used in power distribution and building management systems to monitor energy consumption and control HVAC equipment.

Comparison with Competing Products

Compared to HMIs from Siemens (SIMATIC HMI), Schneider Electric (Magelis), or Rockwell Automation (PanelView Plus), the ABB TP858 3BSE018138R1 offers comparable core functionality. Its primary advantage is its optimized integration and engineering workflow within ABB’s automation ecosystem, particularly with AC 500/800M controllers. Competing panels may have strengths in specific graphic libraries, connectivity to cloud systems, or a broader third-party driver database. However, for greenfield or existing ABB-centric installations, the TP858 3BSE018138R1 provides a streamlined, well-supported solution that reduces integration effort and potential communication issues.

Selection Suggestions and Precautions

• Verify Communication Protocol Compatibility: Ensure the TP858 supports the specific fieldbus or industrial Ethernet protocol (e.g., PROFINET, EtherNet/IP, Modbus TCP) used by your PLCs and other devices, not just ABB controllers.

• Consider Screen Size and Readability: Choose the display size based on the complexity of the screens and the viewing distance in your application. Ensure brightness is sufficient for the environment.

• Plan for Software and Licensing: You will need the appropriate ABB configuration software (e.g., Panel Builder 600) and potentially runtime licenses. Factor this into your project cost.

• Design for the Environment: While the front panel is IP65, ensure the mounting panel and cabinet provide adequate protection for the device’s sides and rear if installed in a wet or dusty area.

• Create a Robust Application: Design the HMI application with a clear hierarchy, intuitive navigation, and effective alarm management to maximize operator efficiency and minimize errors.

• Source from Authorized Distributors: Purchase the ABB TP858 3BSE018138R1 from authorized ABB automation distributors to ensure you receive a genuine product with full manufacturer warranty and support.