Description

ABB GFD563A102 3BHE046836R0102: Communication Interface Module for AC 800M Controller

Product Description

The ABB GFD563A102 3BHE046836R0102 is a high-performance communication interface module for the ABB AC 800M high-integrity and safety programmable automation controller (PAC). This module is specifically designed to provide a PROFIBUS DP-V1 master interface, enabling the AC 800M controller to act as the central master on a PROFIBUS-DP network. This allows it to communicate with a wide array of distributed field devices, remote I/O stations, variable speed drives, and other intelligent slaves from various manufacturers. As a critical gateway in ABB’s flagship control platform, the ABB GFD563A102 3BHE046836R0102 ensures reliable, deterministic, and high-speed data exchange between the controller and the field level. Its robust design supports demanding applications in process and hybrid industries, making the ABB GFD563A102 3BHE046836R0102 an essential component for building scalable and open automation architectures.

Product Parameters

• Product Type: Communication Interface Module (PROFIBUS DP Master)

• Manufacturer: ABB

• Part Number: GFD563A102 3BHE046836R0102

• Compatible Controller: AC 800M (e.g., PM851, PM861, PM891)

• Communication Protocol: PROFIBUS DP-V1 (IEC 61158/61784)

• Interface: 9-pin D-Sub connector (RS-485).

• Data Transfer Rate: Up to 12 Mbps, configurable.

• Number of Connections: Supports connection to one PROFIBUS DP segment.

• Number of Slaves: Capable of managing a configurable number of slave devices (typically up to 125, subject to performance).

• Diagnostics: Comprehensive diagnostics for network and slave status via controller software.

Advantages and Features

The ABB GFD563A102 3BHE046836R0102 provides seamless and certified integration of the PROFIBUS DP network into the AC 800M controller environment, managed directly within ABB’s System 800xA or Control Builder M engineering tools. Its key advantage is the support for the DP-V1 profile, which enables advanced acyclic data communication for parameterization, diagnostics, and alarm handling in addition to high-speed cyclic process data exchange. The module features excellent noise immunity and is designed for harsh industrial environments. It simplifies network configuration and troubleshooting with integrated tools, reducing engineering and maintenance time. The reliability and interoperability of the ABB GFD563A102 3BHE046836R0102 make it a trusted choice for mission-critical control networks.

Application Cases in Various Fields

This module is deployed across industries utilizing the AC 800M platform with PROFIBUS networks. In Chemical and Pharmaceutical plants, the ABB GFD563A102 3BHE046836R0102 connects to remote I/O in hazardous areas and to intelligent field instruments for batch and continuous control. Within Oil & Gas production, it serves as the master for wellhead control panels and compressor skid control systems. For Water and Wastewater treatment, it networks pump station PLCs and instrumentation. It is also widely used in Marine applications for integrated automation systems and in Power Plants for auxiliary system control (BOP), connecting motor control centers (MCCs) and drives.

Comparisons with Competing Products

Compared to third-party PROFIBUS master gateways or communication processors for other PLC platforms (like Siemens’ CP 443-5 or Rockwell’s 1756-DNB), the ABB GFD563A102 3BHE046836R0102 offers native, high-performance integration. While third-party solutions can add connectivity, they may introduce latency, complexity, and support challenges. The ABB module is engineered to leverage the full processing power and deterministic nature of the AC 800M backplane, providing superior performance and tighter integration with the controller’s application and diagnostics. Its primary advantage is being a first-party solution within the ABB ecosystem, ensuring full compatibility, optimized performance, and streamlined support.

Selection Suggestions and Precautions

1. Controller Compatibility: Verify that your specific AC 800M CPU type (PM851, PM861, etc.) and its firmware version support the ABB GFD563A102 3BHE046836R0102 module.

2. Network Planning: Proper PROFIBUS network design is crucial. This includes correct termination (using active terminators if required), using high-quality shielded cables, and adhering to segment length limits based on the selected baud rate.

3. GSD Files: Ensure you have the correct Device Description (GSD) files for all slave devices you plan to connect. These must be imported into Control Builder M for configuration.

4. Configuration and Diagnostics: Configuration of the ABB GFD563A102 3BHE046836R0102 and its connected slaves is done entirely within ABB’s engineering software. Familiarity with this software is required for setup and troubleshooting.

5. Address Assignment: Meticulously plan the PROFIBUS station addresses for all slaves to avoid conflicts. The address of the ABB GFD563A102 3BHE046836R0102 itself is typically set via hardware switches on the module. Document the addressing scheme thoroughly.

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