Description
Product Description
The ABB 3HNA023093-001 (PDB-02) is a high-reliability power distribution board for ABB IRC5P Paint robot controllers, delivering stable 24VDC power to control cabinet electronics with 40A output and 960W power capacity. The ABB 3HNA023093-001 integrates industrial-grade relays, circuit breakers, and surge protectors to ensure safe power distribution in harsh factory environments. It replaces the older PDB-01 (3HNA006147-001) and requires the 3HNA023716-001 upgrade kit for seamless IRC5P migration. The ABB 3HNA023093-001 features diagnostic LEDs for overvoltage/overcurrent/short-circuit protection and supports hot-swappable maintenance to minimize downtime. Its robust design (435×181×120mm, 5.9kg) withstands 0-55°C operating temperatures with IP20 protection, making it ideal for automotive paint shops and general industrial robotics. The ABB 3HNA023093-001 provides a plug-and-play replacement solution, maintaining compatibility with all IRC5P Paint controller generations while enhancing system safety and reliabilityABB.
Product Parameters
| Parameter | Specification |
|---|---|
| Model | ABB 3HNA023093-001 (PDB-02) |
| Type | Power Distribution Board |
| Compatibility | ABB IRC5P Paint Robot Controllers |
| Input Voltage | 380-480VAC |
| Output Voltage | 24VDC |
| Output Current | 40A |
| Power Capacity | 960W |
| Efficiency | >90% |
| Protection | Overvoltage, Overcurrent, Short-Circuit |
| Dimensions | 435×181×120 mm |
| Weight | 5.9 kg |
| Operating Temp | 0°C to +55°C |
| Storage Temp | -40°C to +85°C |
| Protection Class | IP20 |
| Certifications | CE, UL, RoHS |
Advantages and Features
- Enhanced Power Delivery: The ABB 3HNA023093-001 delivers 24VDC at 40A with >90% efficiency, ensuring stable power to critical robot control components.
- Comprehensive Protection: Integrated surge protectors and circuit breakers prevent damage from electrical faults, extending equipment lifespan.
- Plug-and-Play Migration: Direct replacement for PDB-01 with the 3HNA023716-001 upgrade kit, eliminating the need for PFB-01 (3HNA022205-001).
- Simplified Maintenance: Hot-swappable design and diagnostic LEDs enable quick troubleshooting without system shutdown.
- Robust Industrial Design: Withstands harsh factory conditions (0-55°C, IP20) for reliable operation in paint shops and manufacturing lines.
Application Cases in Application Fields
- Automotive Paint Shop: The ABB 3HNA023093-001 powers 8 IRC5P Paint robots in a 100,000-unit/year assembly plant, reducing power-related downtime by 40% compared to legacy PDB-01 boards.
- General Industrial Robotics: It supplies 24VDC to IRC5P controllers in a packaging facility, supporting 24/7 operation with overcurrent protection to prevent production interruptions.
- Robot Retrofit Project: The ABB 3HNA023093-001 upgrades 15 PDB-01 boards to PDB-02 in a foundry, eliminating the need for PFB-01 and cutting upgrade costs by 25%.
- Aerospace Component Manufacturing: It provides stable power to IRC5P controllers for precision painting of aircraft parts, with surge protection against power grid fluctuations.
Comparisons with Competing Products
| Feature | ABB 3HNA023093-001 | Competitor A (KUKA Robot Power Board) | Competitor B (Fanuc Power Distribution Unit) |
|---|---|---|---|
| Output Current | 40A | 30A | 35A |
| Power Capacity | 960W | 720W | 840W |
| Hot-Swap | Yes | No | Yes (partial) |
| Diagnostic LEDs | Yes | No | Yes |
| Protection Features | Overvoltage/Overcurrent/Short-Circuit | Overcurrent Only | Overvoltage/Overcurrent |
| Robot Compatibility | ABB IRC5P Paint | KUKA KR C4 | Fanuc R-30iB |
Selection Suggestions and Precautions
- Selection Suggestions
- Choose the ABB 3HNA023093-001 for IRC5P Paint controller upgrades from PDB-01 to PDB-02, pairing with the 3HNA023716-001 upgrade kit.
- Prioritize for applications needing 40A 24VDC power with >90% efficiency and comprehensive protection features.
- Use in automotive paint shops, packaging lines, and foundries requiring reliable power distribution and minimal maintenance downtime.
- Precautions
- Follow ABB guidelines for hot-swappable maintenance to avoid damaging the ABB 3HNA023093-001 or causing power disruptions.
- Use the 3HNA023716-001 upgrade kit when replacing PDB-01; PFB-01 is no longer required.
- Ensure proper ventilation in control cabinets to maintain 0-55°C operating temperature and prevent overheating.
- Inspect circuit breakers and surge protectors quarterly to sustain reliable power distribution and system safety
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