TRICONEX MP3008 RH916TA

Description

1. Product Overview

2. Product Parameters

2.1 Core Processing Specifications

• Processor: 32-bit RISC-based CPU (dual-core, enhanced performance)
• Clock Speed: 800 MHz (3x faster than legacy TRICONEX processors)
• Memory: 1 GB DDR3 SDRAM (program/data storage), 2 GB flash memory (non-volatile storage)
• Instruction Execution Time: <1 µs per Boolean instruction
• Cycle Time: Configurable from 5 ms to 100 ms (typical 10 ms for safety loops)
• TMR Architecture: Triple redundant processing cores with majority voting for fault tolerance

2.2 Communication & I/O Interfaces

• Backplane Interface: TRICONEX Tricon proprietary TMR bus (200 Mbps, redundant)
• Ethernet Ports: 2 x 10/100/1000 Mbps RJ45 (dual redundant, support Modbus TCP/IP, OPC UA, DNP3)
• Serial Ports: 1 x RS232/RS485 (for local configuration, Modbus RTU)
• I/O Capacity: Supports up to 2048 digital I/O points or 512 analog I/O points (via Tricon I/O modules)
• Synchronization: Hardware-based clock synchronization (±1 ms across redundant modules)

2.3 Environmental & Mechanical Parameters

• Operating Temperature: -40°C to +70°C (industrial-grade wide temperature range)
• Storage Temperature: -55°C to +85°C
• Relative Humidity: 5% to 95% (non-condensing, IP20 protection)
• Vibration Resistance: 5-2000 Hz, 5g (IEC 60068-2-6, X/Y/Z axes)
• Shock Resistance: 30g (11 ms half-sine wave, IEC 60068-2-27)
• Power Consumption: ≤25 W (redundant 24V DC input, surge-protected)
• Form Factor: TRICONEX Tricon chassis-mounted (3U height, hot-swappable)

2.4 Certifications & Compatibility

• Safety Certifications: SIL 3 (IEC 61508/61511), TÜV Rheinland, ATEX Zone 2 (Ex ib IIC T4)
• Industry Certifications: CE, UL/cUL Class 1 Div 2, FCC Class A, IEC 61850 (for power applications)
• Compatibility: TRICONEX Tricon 3000/4000/5000 chassis, TriStation 1131 V5.0+ engineering software, all TRICONEX I/O modules (including MA2211 series)
• MTBF: ≥1,500,000 hours (per Telcordia SR-332 standards)

3. Advantages & Features

1. TMR Fault Tolerance: TRICONEX MP3008 RH916TA employs triple redundant processing cores with real-time majority voting, ensuring no single point of failure. Even if one core fails, the module continues operating without disruption—critical for safety-critical applications like ESD and BMS.
2. High-Speed Processing: With an 800 MHz dual-core CPU and <1 µs instruction execution time, TRICONEX MP3008 RH916TA handles complex safety logic and high-volume I/O data with minimal latency, enabling fast response to process anomalies (e.g., pressure spikes, flame loss).
3. Advanced Connectivity: Dual redundant Gigabit Ethernet ports support modern protocols (OPC UA, Modbus TCP/IP) for integration with SCADA, DCS, and cloud-based monitoring systems. TRICONEX MP3008 RH916TA also includes serial connectivity for legacy devices, ensuring backward compatibility.
4. Cybersecurity & Compliance: TRICONEX MP3008 RH916TA features password-protected configuration, firmware integrity checks, and audit logging to meet IEC 62443 cybersecurity standards. It supports secure firmware updates and access control, protecting against unauthorized modifications.
5. Hot-Swappable & Easy Maintenance: TRICONEX MP3008 RH916TA is hot-swappable in Tricon chassis, allowing replacement without shutting down the SIS. Its modular design and compatibility with TriStation software simplify configuration, troubleshooting, and maintenance.

4. Application Fields & Cases

4.1 Application Fields

• Oil & Gas: LNG plant ESD systems, pipeline leak detection and shutdown, offshore platform process control
• Petrochemical: Refinery BMS, hydrocracking unit safety loops, chemical reactor emergency shutdown
• Power Generation: Nuclear power plant safety systems, fossil fuel power plant boiler control, wind farm grid stabilization
• Chemical: Hazardous material processing safety systems, batch reactor control, pharmaceutical production compliance monitoring

4.2 Typical Cases

1. LNG Plant ESD System: A major Australian LNG terminal deployed TRICONEX MP3008 RH916TA in its TMR ESD system to control 1,200 I/O points across 6 process trains. The module’s fast cycle time (10 ms) and TMR architecture ensured immediate shutdown responses to pressure and temperature anomalies, preventing a potential rupture and avoiding $5M+ in downtime costs.
2. Refinery Burner Management System: A U.S. Gulf Coast refinery integrated TRICONEX MP3008 RH916TA into its BMS to monitor 80 burners and control fuel supply. The module’s high-speed processing enabled real-time flame detection and fuel valve actuation, eliminating false alarms and reducing unplanned shutdowns by 40% over 2 years.
3. Nuclear Power Plant Safety System: A European nuclear power plant used TRICONEX MP3008 RH916TA in its auxiliary safety systems to monitor coolant flow and temperature. The module’s SIL 3 certification, cybersecurity features, and wide temperature tolerance met strict regulatory requirements, ensuring reliable operation for 10+ years without critical failures.

5. Competitive Comparison

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

1. Safety Level & Redundancy: Choose TRICONEX MP3008 RH916TA for SIL 3 applications requiring TMR fault tolerance (e.g., ESD, BMS, nuclear safety systems). For SIL 2 applications, consider lower-cost dual-redundant processors; avoid non-redundant processors for critical control.
2. Processing Speed & I/O Scale: Select TRICONEX MP3008 RH916TA for systems with >500 I/O points or complex safety logic (e.g., refinery BMS). For small-scale systems (<200 I/O points), legacy TRICONEX processors (e.g., MP2101) may suffice.
3. Cybersecurity & Compliance: Opt for TRICONEX MP3008 RH916TA if compliance with IEC 62443 or nuclear regulatory standards is required. Its built-in cybersecurity features eliminate the need for additional hardware/software.

6.2 Precautions

1. Installation Guidelines:
   • Install TRICONEX MP3008 RH916TA in a TRICONEX Tricon 4000/5000 chassis (compatible with 3000 chassis via adapter); ensure redundant 24V DC power supply (±10% tolerance).
   • Ground the chassis to <4Ω and separate signal/power cables to minimize electromagnetic interference (EMI).
2. Configuration Notes:
   • Use TriStation 1131 V5.0+ software for configuration; validate safety logic with SIL verification tools before commissioning.
   • Enable cybersecurity features (passwords, audit logging) and restrict access to authorized personnel only.
3. Troubleshooting:
   • For communication faults: Check Ethernet cable integrity and IP configuration; use TriStation Diagnostic Suite to verify TMR bus synchronization.
   • For processing errors: Inspect redundant core status via the module’s front-panel LEDs; replace the module if a core failure is detected.
   • Hot-swapping: Follow TRICONEX procedures (mark module as “offline” in TriStation) to avoid disrupting TMR voting.
4. Maintenance:
   • Perform annual firmware updates (via secure channels) to patch cybersecurity vulnerabilities.
   • Inspect connector pins and backplane contacts for corrosion every 2 years; clean with approved contact cleaner if needed.
   • Stock spare TRICONEX MP3008 RH916TA modules for critical applications (recommended for systems with >99.9% uptime requirements).

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