HONEYWELL DC-TDOB01

Description

1. Product Overview

2. Product Parameters

2.1 Core Output Specifications

• Output Channels: 16 isolated digital output channels (2 channels per group, galvanic isolation between groups)
• Output Type: Form A (NO) solid-state relays (SSR), 24V DC rated
• Output Rating: 2A per channel (resistive load), 1A per channel (inductive load)
• Switching Time: ≤1ms (on/off transition)
• Isolation Rating: 2500V AC between channels (group-to-group), 3000V AC between module and backplane
• Protection: Overcurrent protection (3A per channel), short-circuit protection, reverse polarity protection

2.2 Electrical & System Parameters

• Power Supply: 24V DC (supplied by DeltaV I/O rack), power consumption ≤12W
• Backplane Interface: DeltaV CHARMs bus, digital communication with DeltaV controller
• Diagnostic Features: Output fault detection (short-circuit/overcurrent), channel status monitoring, module self-test (BIT), LED per-channel status indicators
• Configuration: Software-configurable fail-safe state (de-energize-to-safe/energize-to-safe) via DeltaV Explorer
• Redundancy Support: Compatible with DeltaV redundant I/O rack configurations

2.3 Environmental & Mechanical Parameters

• Operating Temperature: -40°C to +70°C (broad industrial range for extreme conditions)
• Storage Temperature: -40°C to +85°C
• Relative Humidity: 5% to 95% (non-condensing), resistant to humidity fluctuations
• Vibration Resistance: 5-500Hz, 2g (IEC 60068-2-6)
• Shock Resistance: 30g (11ms, IEC 60068-2-27)
• Mounting: DeltaV I/O rack-mounted, hot-swappable (plug-in module)
• Dimensions: 120mm (W) × 100mm (H) × 60mm (D), compact DeltaV form factor

2.4 Certifications & Compliance

• Safety Certifications: SIL 3 (IEC 61508/61511), TÜV Rheinland, ATEX Zone 2 (Ex nA IIC T4)
• Industry Certifications: CE, UL/cUL Class 1 Div 2, FCC Part 15, RoHS, NEMA 4X (when installed in sealed rack)
• Compatibility: Honeywell DeltaV DCS (v13.3+), DeltaV CHARMs I/O system, third-party 24V DC field devices
• MTBF: ≥1,500,000 hours (per Telcordia SR-332 standards)

3. Advantages & Features

1. Fast & Reliable Switching: ≤1ms transition time of HONEYWELL DC-TDOB01 ensures immediate actuation of critical safety devices (e.g., ESD valves), reducing response time for emergency scenarios and improving process safety.
2. Comprehensive Protection: Overcurrent, short-circuit, and reverse polarity protection safeguard HONEYWELL DC-TDOB01 and connected field devices from electrical faults, minimizing equipment damage and unplanned downtime.
3. Configurable Fail-Safe States: Software-adjustable fail-safe settings (de-energize/energize-to-safe) enable alignment with site safety protocols, ensuring safe system behavior during module or power failures.
4. Hot-Swappable Design: HONEYWELL DC-TDOB01 can be replaced in live DeltaV systems without interrupting control or actuation, maximizing system availability and reducing maintenance downtime.
5. Seamless DeltaV Integration: Native compatibility with Honeywell DeltaV DCS and CHARMs I/O system ensures plug-and-play setup, reducing commissioning time and integration risks.

4. Application Fields & Cases

4.1 Application Fields

• Oil & Gas: Refinery ESD valve control, offshore platform pump shutdown, pipeline isolation valve actuation
• Petrochemical: Chemical reactor safety interlock relays, batch process sequencing switches, storage tank overfill protection
• Power Generation: Turbine auxiliary system control, boiler safety interlocks, renewable energy inverter disconnect switches
• Pharmaceutical: Cleanroom safety door locks, hazardous material handling equipment control, batch manufacturing process actuators

4.2 Typical Cases

1. Refinery ESD System Control: A major Middle Eastern refinery deployed HONEYWELL DC-TDOB01 modules in its DeltaV DCS to control 64 ESD valves across 4 process units. The module’s fast switching time (≤1ms) ensured immediate valve closure during a pipeline pressure anomaly, preventing a potential explosion and $5M in equipment damage.
2. Chemical Reactor Interlock Actuation: A European chemical plant integrated HONEYWELL DC-TDOB01 into its DeltaV system to actuate 32 safety interlock relays for reactor temperature/pressure control. The module’s overcurrent protection prevented damage to relays during a power surge, avoiding unplanned downtime and ensuring compliance with EU safety regulations.
3. Water Treatment Plant Pump Control: A municipal water treatment facility in North America used HONEYWELL DC-TDOB01 to control 48 chemical dosing pumps and filtration system valves. The module’s diagnostic features identified a short-circuited pump motor before it caused a system fault, enabling proactive replacement and reducing chemical waste by 10%.

5. Competitive Comparison

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

1. Safety Level & Response Needs: Choose HONEYWELL DC-TDOB01 for SIL 3 SIS applications requiring fast switching (≤1ms) and comprehensive protection (e.g., refinery ESD systems); SIL 2 modules are suitable for low-risk industrial environments (e.g., HVAC control).
2. Load Capacity Requirements: Opt for HONEYWELL DC-TDOB01 if controlling medium-current devices (up to 2A resistive load); higher-current modules are needed for heavy-duty motors/pumps (>2A).
3. System Compatibility: Select HONEYWELL DC-TDOB01 for Honeywell DeltaV DCS (v13.3+) to ensure native CHARMs integration and full diagnostic support; third-party modules may lack DeltaV-specific features (e.g., configurable fail-safe states).

6.2 Precautions

1. Installation Guidelines:
   • Install HONEYWELL DC-TDOB01 in DeltaV-certified I/O racks only; ensure proper grounding (≤4Ω) to minimize electromagnetic interference (EMI) with SSR outputs.
   • Use 18AWG or larger wiring for high-current outputs (≥1A) to prevent overheating, and avoid running output cables parallel to high-voltage power lines.
2. Configuration Notes:
   • Configure fail-safe states (de-energize/energize-to-safe) via DeltaV Explorer before commissioning to align with site safety procedures (e.g., de-energize-to-safe for ESD valves).
   • Set overcurrent protection thresholds (3A per channel) to match downstream device requirements—do not exceed rated current to prevent SSR damage.
3. Troubleshooting:
   • For output faults: Check load current (ensure it does not exceed rated capacity), verify wiring for short circuits, and use DeltaV diagnostic logs to identify faulty channels.
   • For communication errors: Verify backplane connections and update module firmware (via DeltaV Explorer) to ensure compatibility with the host controller.
4. Maintenance:
   • Inspect module connectors annually for corrosion or loose pins; clean with compressed air to remove dust and debris (avoid contact with CHARMs pins).
   • Test fail-safe functionality quarterly to ensure compliance with safety standards (e.g., verify ESD valves close when module power is lost).
   • Stock spare HONEYWELL DC-TDOB01 modules for critical applications—lead times for Honeywell DeltaV components may exceed 8 weeks.

1C31204G03 PLC EMERSON
1C31205G01 EMERSON
1C31206G01 EMERSON
EMERSON 1C31224G02
1C31227G02 PLC EMERSON
1C31232G01 EMERSON
1C31232G02 EMERSON PLC
1C31233G02 I/O EMERSON
1C31233G03 EMERSON PLC