Description
Product Description
HONEYWELL 05701-A-0302 is a high-precision analog input module from Honeywell’s Series 5701 I/O family, engineered specifically for reliable acquisition of 4-20mA current loop signals in industrial applications such as oil & gas, chemical processing, power generation, and water/wastewater treatment. HONEYWELL 05701-A-0302 features 8 isolated single-ended channels optimized for low-noise, high-stability measurement of process variables (pressure, flow, level) from 4-20mA transmitters, with built-in surge protection and diagnostic capabilities to ensure long-term reliability in harsh environments. HONEYWELL 05701-A-0302 is compatible with Honeywell’s Experion PKS, ControlEdge PLC, and Series 9000 RTU systems, as well as third-party PLC/DCS via Modbus, making it a flexible choice for both new installations and legacy system retrofits. Additionally, HONEYWELL 05701-A-0302 supports hot-swappable installation and DIN-rail mounting, minimizing maintenance downtime and simplifying integration into control cabinets. As a core 4-20mA signal acquisition component of Honeywell’s industrial I/O portfolio, HONEYWELL 05701-A-0302 delivers consistent, accurate data to support critical process control and safety monitoring.
Product Parameters
- Brand/Model: HONEYWELL 05701-A-0302
- Core Input Parameters
- Number of Channels: 8 isolated single-ended analog input channels
- Input Signal: 4-20mA DC (2-wire/4-wire transmitters supported)
- Resolution: 16-bit (0.0015% of full scale)
- Accuracy: ±0.02% of full scale (20°C), ±0.05% of full scale (-20°C to +60°C)
- Input Range: 0-24mA DC (configurable for 4-20mA span)
- Isolation: Channel-to-channel isolation (1500V AC), channel-to-ground isolation (2500V AC)
- System & Diagnostic Parameters
- Compatible Systems: Honeywell Experion PKS, ControlEdge PLC, Series 9000 RTU, third-party PLC/DCS (Modbus RTU/TC)
- Diagnostic Functions: Open/short circuit detection, overrange/underrange alerts, sensor power loss monitoring, self-test
- Communication Interface: Modbus RTU/TC, 4-20mA backplane communication (for Honeywell systems)
- Configuration: DIP switches (range selection) + software calibration (Honeywell Engineering Tools)
- Environmental & Physical Parameters
- Operating Temperature: -40°C ~ +70°C
- Storage Temperature: -40°C ~ +85°C
- Vibration Resistance: 5g (10-2000Hz, IEC 60068-2-6 standard)
- Shock Resistance: 30g (11ms half-sine wave)
- Power Supply: 24V DC (18-32V) ±10%, power consumption ≤ 10W
- Protection Grade: IP20 (cabinet installation)
- Installation Method: DIN 35mm rail mounting (panel-mount optional)
- Dimensions: 120mm × 70mm × 30mm (compact DIN-rail form factor)
Advantages & Features
- High Accuracy & Resolution: With 16-bit resolution and ±0.02% full-scale accuracy, HONEYWELL 05701-A-0302 delivers precise 4-20mA signal measurement—critical for applications requiring tight process control (e.g., chemical reactor pressure monitoring, oil pipeline flow measurement).
- Robust Isolation & Surge Protection: Full channel-to-channel (1500V AC) and channel-to-ground (2500V AC) isolation prevents cross-talk and fault propagation between channels, while built-in surge protection (up to 2kV) safeguards against electrical transients in industrial environments (e.g., near motors or switchgear).
- Wide Compatibility & Flexibility: HONEYWELL 05701-A-0302 integrates seamlessly with Honeywell’s control systems and third-party platforms via Modbus, supporting both 2-wire (loop-powered) and 4-wire 4-20mA transmitters to match diverse field device requirements.
- Hot-Swap & Easy Maintenance: The module supports hot-swappable replacement (no system shutdown required) and features clear diagnostic LEDs for rapid fault identification, reducing maintenance downtime and improving system availability.
Application Fields & Cases
- Oil & Gas Wellhead Monitoring: A major offshore oil operator deployed HONEYWELL 05701-A-0302 modules in remote RTU cabinets to measure wellhead pressure (4-20mA transmitters) in harsh marine environments. The module’s wide temperature range (-40°C to +70°C) and surge protection ensured reliable operation despite extreme weather and electrical interference.
- Chemical Plant Batch Process Control: A petrochemical plant integrated HONEYWELL 05701-A-0302 into its Experion PKS system to monitor reactor level and feed rate (4-20mA signals) during batch production. The module’s high accuracy enabled precise control of raw material dosing, reducing product waste by 12% and improving process efficiency.
- Water/Wastewater Treatment Plant: A municipal wastewater treatment plant used HONEYWELL 05701-A-0302 to acquire 4-20mA signals from dissolved oxygen (DO) transmitters and flow meters in aeration tanks. The module’s diagnostic capabilities detected a faulty DO transmitter, alerting operators to replace it before process disruption and ensuring compliance with environmental regulations.
Competitor Comparison
| Comparison Dimension | HONEYWELL 05701-A-0302 | Competitor 1 (Siemens SM 331 AI Module) | Competitor 2 (Allen-Bradley 1734-IE4C) |
|---|---|---|---|
| Number of Channels | 8 | 8 | 4 |
| Accuracy (4-20mA) | ±0.02% full scale | ±0.05% full scale | ±0.03% full scale |
| Isolation (Channel-Channel) | 1500V AC | 500V AC | 1500V AC |
| Communication | Modbus RTU/TC + Honeywell backplane | PROFINET + Siemens backplane | EtherNet/IP + Allen-Bradley backplane |
| Core Advantages | High accuracy, wide temperature range | Siemens TIA ecosystem integration | Compact design, Rockwell compatibility |
Selection Suggestions & Precautions
- Selection Suggestions: HONEYWELL 05701-A-0302 is ideal for users requiring high-accuracy 4-20mA input with robust isolation (e.g., remote industrial sites, harsh environments, process control systems). For Siemens TIA users, the SM 331 AI Module is preferred for native integration; Allen-Bradley 1734-IE4C suits Rockwell systems (note: 4 channels only, lower density).
- Precautions:
- Configure input range (4-20mA) via DIP switches and Honeywell Engineering Tools before deployment—incorrect range settings will cause measurement errors or failed communication with transmitters.
- Use shielded twisted-pair cables for 4-20mA wiring to minimize EMI interference, especially in areas with high electrical noise (e.g., near VFDs, motors, or high-voltage equipment).
- Ensure proper grounding of the module and transmitters to prevent ground loops, which can corrupt current signals and trigger false diagnostic alerts (e.g., open circuit errors).
- Perform annual calibration (per Honeywell’s recommended procedure) to maintain accuracy, especially in applications with strict regulatory requirements (e.g., environmental monitoring, food processing).
- Verify the module’s IP20 rating—install only in enclosed, dust-free control cabinets to protect against moisture and debris, which can damage internal components.

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