Hima X-A13201

Description

1. Product Overview

2. Product Parameters

2.1 Core Communication Specifications

• Supported Protocols: Modbus TCP, PROFINET IO, Ethernet/IP, OPC UA (client/server), Hima SafetyBUS p
• Network Interface: 2× Gigabit Ethernet ports (RJ45), redundant for fault tolerance
• Data Transfer Rate: Up to 1 Gbps per port
• Latency: ≤1ms (for safety-critical data transmission)
• Addressing: Static IP, DHCP, PROFINET device name configuration

2.2 Electrical & System Parameters

• Power Supply: 24V DC (redundant inputs), power consumption ≤15W
• Compatibility: Hima HIMax H51q/H81 controllers, HIMatrix F65/F75 modules, third-party DCS/PLC systems (Siemens, Allen-Bradley, ABB)
• Diagnostic Features: Link status monitoring, protocol error detection, redundant path failover alerts, LED status indicators (power, network, fault)
• Cybersecurity: Firewall, IP filtering, secure OPC UA (encrypted communication), compliance with IEC 62443
• Redundancy: Dual Ethernet ports (active/standby), automatic failover (<50ms transition time)

2.3 Environmental & Mechanical Parameters

• Operating Temperature: -20°C to +60°C (industrial-grade range)
• Storage Temperature: -40°C to +85°C
• Relative Humidity: 5% to 95% (non-condensing), IP20 protection
• Vibration Resistance: 5-2000Hz, 2g (IEC 60068-2-6, X/Y/Z axes)
• Shock Resistance: 15g (11ms half-sine wave, IEC 60068-2-27)
• Mounting: Hima HIMax/HIMatrix rack-mounted, hot-swappable (plug-in module)
• Dimensions: 48mm (W) × 220mm (H) × 200mm (D), standard rack compatibility

2.4 Certifications & Compliance

• Safety Certifications: SIL 3 (IEC 61508/61511), TÜV Rheinland
• Industry Certifications: CE, UL/cUL Class 1 Div 2, FCC Class A, RoHS
• Cybersecurity Compliance: IEC 62443-4-1, IEC 62443-4-2
• MTBF: ≥800,000 hours (per Telcordia SR-332 standards)

3. Advantages & Features

1. Multi-Protocol Support: Hima X-A13201 integrates with the most common industrial communication protocols (Modbus TCP, PROFINET, Ethernet/IP), eliminating the need for multiple interface modules and simplifying system architecture.
2. Redundant & Low-Latency Communication: Dual Gigabit Ethernet ports with <50ms failover and ≤1ms latency ensure uninterrupted, real-time data transmission for safety-critical applications (e.g., ESD status updates, turbine protection signals).
3. Built-In Cybersecurity: Compliance with IEC 62443 and encrypted OPC UA communication protect against unauthorized access and data tampering, critical for securing SIS data in connected industrial environments.
4. Hot-Swappable & Easy to Maintain: Hima X-A13201 supports hot-swapping in live SIS systems, allowing module replacement without disrupting safety operations. Intuitive LED indicators and remote diagnostics simplify troubleshooting and reduce maintenance downtime.
5. Seamless SIS/Non-SIS Integration: The module acts as a secure bridge between Hima’s SIL 3-certified SIS and third-party DCS/PLC systems, enabling unified monitoring and control while maintaining safety integrity levels.

4. Application Fields & Cases

4.1 Application Fields

• Oil & Gas: Refinery SIS-DCS integration, offshore platform SIS-PLC communication, LNG plant safety data transmission
• Petrochemical: Chemical reactor SIS-process control system integration, storage terminal safety interlock data sharing
• Power Generation: Turbine protection SIS-grid management system communication, nuclear power plant auxiliary SIS-DCS integration
• Pharmaceutical: Cleanroom SIS-BMS (Building Management System) integration, batch process safety data logging

4.2 Typical Cases

1. Refinery SIS-DCS Integration: A major European refinery deployed Hima X-A13201 modules to connect 4 Hima HIMax ESD SIS racks with a Siemens PCS 7 DCS. The module’s PROFINET IO support enabled real-time transmission of ESD valve status and pressure switch data to the DCS, improving situational awareness and reducing response time to process anomalies by 30%.
2. LNG Plant Safety-Process Synchronization: An Australian LNG plant integrated Hima X-A13201 into its HIMatrix SIS to synchronize safety interlocks with an Allen-Bradley PLC-based process control system (Ethernet/IP protocol). The module’s redundant Ethernet ports prevented communication outages during a network switch failure, ensuring continuous safety monitoring of cryogenic storage tanks.
3. Power Plant Turbine Protection Data Exchange: A U.S. combined-cycle power plant used Hima X-A13201 to transmit turbine overspeed protection SIS data to a grid management system via OPC UA. The module’s encrypted communication and IP filtering protected critical safety data from cyber threats, while low latency (<1ms) ensured immediate grid response to turbine safety events.

5. Competitive Comparison

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

1. Protocol & Integration Needs: Choose Hima X-A13201 for multi-protocol SIS-DCS/PLC integration (e.g., refineries with mixed vendor systems); single-protocol modules suffice for simple communication requirements.
2. Redundancy & Latency Requirements: Opt for Hima X-A13201 in safety-critical applications requiring low latency (<1ms) and redundant communication (e.g., turbine protection, ESD systems); non-redundant modules are suitable for non-critical data transmission.
3. Cybersecurity Needs: Select Hima X-A13201 for environments with strict cybersecurity requirements (compliance with IEC 62443); basic interface modules lack advanced security features.

6.2 Precautions

1. Installation Guidelines:
   • Install Hima X-A13201 in HIMA-certified racks only; configure redundant Ethernet ports with separate network switches (to maximize fault tolerance) and ensure proper grounding (≤4Ω) to minimize EMI.
   • Follow IEC 62443 guidelines for network segmentation (isolate SIS and non-SIS networks) to prevent unauthorized access to safety systems.
2. Configuration Notes:
   • Set up IP filtering and OPC UA encryption via Hima Safety Workbench software to secure data transmission; test redundant path failover before system commissioning.
   • Configure protocol-specific parameters (e.g., PROFINET device name, Modbus register mapping) to match third-party system requirements.
3. Troubleshooting:
   • For communication faults: Check link status (LED indicators), verify IP configuration, and test network connectivity with a diagnostic tool; replace faulty Ethernet ports if failover does not trigger.
   • For protocol errors: Validate register mapping/device configuration and ensure compatibility with third-party system firmware versions.
   • Hot-swapping: Follow Hima procedures (deactivate the module via Safety Workbench) to avoid disrupting redundant communication paths during replacement.
4. Maintenance:
   • Update module firmware quarterly (via Hima Safety Workbench) to address cybersecurity vulnerabilities and improve protocol compatibility.
   • Inspect Ethernet ports and connectors annually for corrosion or damage; clean with compressed air to remove dust and debris.
   • Stock spare Hima X-A13201 modules for critical applications—lead times for communication interface modules may exceed 6 weeks

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