Description
GE IC800SSI228RD2-CE
Product Description
The GE IC800SSI228RD2-CE is a high-performance digital input/output (I/O) module engineered for GE’s VersaMax series automation platforms, serving as a critical connectivity component for bridging field devices and central control systems in industrial environments. As a reliable I/O solution in GE’s industrial control lineup, the GE IC800SSI228RD2-CE integrates versatile input/output capabilities with rugged industrial design, making it suitable for both discrete manufacturing and process control applications. What sets the GE IC800SSI228RD2-CE apart from standard I/O modules is its high channel density and robust surge protection, ensuring stable operation even in harsh conditions with electrical interference. The GE IC800SSI228RD2-CE also features seamless integration with VersaMax controllers, requiring minimal configuration for quick deployment and reducing downtime during system upgrades. Whether deployed in factory automation, material handling, or industrial equipment control, the GE IC800SSI228RD2-CE delivers consistent signal transmission and reliable device connectivity to optimize industrial operational efficiency.
Product Parameters
| Parameter Category | Specifications |
|---|---|
| Module Type | Digital Input/Output (I/O) Combination Module |
| Compatible Platform | GE VersaMax Series PLCs |
| Input Channels | 16 digital input channels |
| Output Channels | 12 relay output channels |
| Input Voltage Range | 24 V DC (sinking/sourcing configurable) |
| Input Current | 7 mA per channel (at 24 V DC) |
| Output Relay Rating | 2 A @ 250 V AC / 2 A @ 30 V DC (per channel) |
| Response Time | Input: ≤ 1 ms; Output: ≤ 5 ms |
| Isolation | Channel-to-channel isolation (500 V AC, 1 minute); Power-to-signal isolation |
| Protection Features | Surge protection, short-circuit protection for outputs |
| Communication Interface | VersaMax backplane (16-bit parallel bus) |
| Operating Temperature Range | -40°C to 70°C |
| Storage Temperature Range | -40°C to 85°C |
| Power Supply Requirement | 24 V DC (from VersaMax backplane) |
| Power Consumption | 4.5 W (typical) |
| Dimensions (W x H x D) | 50.8 mm x 118 mm x 145 mm |
| Weight | 0.45 kg |
| Certifications | CE, UL, cUL, ATEX, IECEx, FCC |
| MTBF (Mean Time Between Failures) | 1,300,000 hours |
Advantages and Features
- High Channel Density & Versatility: The GE IC800SSI228RD2-CE combines 16 digital inputs and 12 relay outputs in a single compact module, reducing the number of modules required for system builds and saving space in control cabinets—ideal for medium-scale automation systems.
- Robust Surge & Short-Circuit Protection: Equipped with dedicated surge protection for inputs and short-circuit protection for relay outputs, the module safeguards itself and connected field devices from electrical faults, extending the lifespan of the entire control system.
- Dual Configurable Input Type: Its 24 V DC inputs support both sinking and sourcing configurations, enabling flexible compatibility with different types of sensors, switches, and field instruments without additional adapters.
- Industrial-Grade Isolation & Stability: Channel-to-channel and power-to-signal isolation ensures stable signal transmission even in high-electromagnetic-interference (EMI) environments, preventing cross-talk between channels and data corruption.
- Seamless VersaMax Integration: The GE IC800SSI228RD2-CE is fully optimized for GE VersaMax PLCs, leveraging the platform’s backplane for fast data transfer and plug-and-play installation, reducing configuration time and operational complexity.
Application Cases in Application Fields
- Material Handling System: A logistics company in North America integrated the GE IC800SSI228RD2-CE into its automated conveyor and sorting system. The module’s 16 input channels monitored photoelectric sensors for package detection, while the 12 relay outputs controlled conveyor motors and sorting gates. Its surge protection withstood voltage fluctuations in the warehouse, reducing system downtime by 22%.
- Packaging Machinery Control: A beverage packaging plant in Europe deployed the GE IC800SSI228RD2-CE on its bottle filling and capping lines. The module connected limit switches (inputs) and solenoid valves (outputs), ensuring synchronized operation of filling nozzles and capping heads. Its compact design saved space in the machinery’s control cabinet, and reliable relay outputs reduced equipment malfunctions by 18%.
- Automated Assembly Line: A small electronic component manufacturer in Asia used the GE IC800SSI228RD2-CE to control its circuit board assembly line. The module’s configurable inputs worked with both NPN and PNP sensors, while the relay outputs triggered soldering stations and inspection cameras. Seamless integration with VersaMax PLCs simplified system debugging, improving production line startup efficiency by 30%.
- Warehouse Door & Security Control: A distribution center in the Middle East adopted the GE IC800SSI228RD2-CE for its loading dock door control system. The module’s inputs monitored door position sensors and safety interlocks, and outputs controlled door motors and alarm lights. Its wide operating temperature range (-40°C to 70°C) withstood extreme desert temperatures, ensuring 24/7 reliable operation.
Comparisons with Competing Products
| Comparison Dimension | GE IC800SSI228RD2-CE | Competitor AD (Digital I/O Module) | Competitor AE (Digital I/O Module) |
|---|---|---|---|
| Input/Output Channels | 16 in / 12 out | 12 in / 8 out | 14 in / 10 out |
| Output Relay Rating | 2 A @ 250 V AC / 30 V DC | 1 A @ 250 V AC / 30 V DC | 1.5 A @ 250 V AC / 30 V DC |
| Input Response Time | ≤ 1 ms | ≤ 3 ms | ≤ 2 ms |
| Isolation Level | 500 V AC (1 minute) | 250 V AC (1 minute) | 300 V AC (1 minute) |
| Operating Temperature | -40°C to 70°C | -20°C to 60°C | -30°C to 65°C |
| MTBF | 1,300,000 hours | 800,000 hours | 950,000 hours |
| Platform Compatibility | Exclusive for GE VersaMax (full optimization) | Multi-platform (limited functionality) | Multi-platform (no VersaMax-specific features) |
Selection Suggestions and Precautions
Selection Suggestions
- Match with VersaMax Platform: The GE IC800SSI228RD2-CE is tailor-made for GE VersaMax PLCs. Prioritize this module if your existing or planned automation system uses VersaMax controllers to ensure seamless integration and full functionality.
- Assess Channel Requirements: Choose the GE IC800SSI228RD2-CE for medium-scale applications requiring 10-20 input channels and 8-15 output channels (e.g., small assembly lines, material handling systems) to optimize cost and cabinet space.
- Prioritize Harsh Environment Use: Opt for this module for industrial sites with electrical interference, temperature extremes, or voltage fluctuations (e.g., outdoor facilities, manufacturing workshops) due to its robust protection and wide operating temperature range.
Precautions
- Adhere to Voltage Ratings: Ensure input voltage stays within the 24 V DC range and do not exceed the 2 A per channel relay output rating. Overloading outputs can damage the GE IC800SSI228RD2-CE and connected devices.
- Proper Wiring & Shielding: Use shielded cables for field wiring to minimize electromagnetic interference. Follow GE’s wiring guidelines for input/output connections to avoid short-circuits and signal degradation.
- Backplane Power Stability: Ensure the VersaMax backplane provides stable 24 V DC power. Voltage drops or fluctuations in the backplane may cause the module to malfunction or disconnect from the controller.
- Avoid Static Damage During Installation: Handle the GE IC800SSI228RD2-CE with anti-static wristbands during installation and maintenance. Static electricity can damage the module’s internal electronic components.
- Regular Inspection: Periodically check the module’s relay outputs and input connections for wear or corrosion, especially in humid or dusty environments. Replace damaged terminals promptly to maintain reliable operation.
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