Description

GE IC754VSI06MTD – Compact Industrial Touchscreen HMI Terminal for GE PLC Systems

Product Description

Product Parameters

1. Device Type: Compact industrial touchscreen HMI terminal, compatible with GE PLCs and mainstream third-party controllers
2. Display Specifications: 6-inch monochrome/color TFT LCD (configurable) with 800×480 pixel resolution, 300 nits brightness for visibility in bright industrial settings
3. Touchscreen: Resistive touch panel (single-point touch) with IP65 front-panel protection, resistant to dust, water splashes, and glove operation
4. Communication Protocols: Native support for GE SRTP, Ethernet/IP, Modbus TCP, and RS-485 Modbus RTU, enabling direct connection to GE and third-party PLCs
5. Communication Ports: 1 x 10/100 Mbps Ethernet port (RJ45) + 1 x RS-485 serial port (for legacy and remote PLC communication)
6. PLC Compatibility: Fully compatible with GE RX3i CPUs (IC698CPE030, IC698CRE030), Series 90-70 CPUs (IC697CPX935-TE), and GE communication modules (IC698ETM001CA, IC697CMN742-HT)
7. Operating Temperature Range: -20°C to 60°C (-4°F to 140°F), resilient to typical industrial temperature fluctuations
8. Power Consumption: 7 W (typical) at 24 VDC input, 9 W (max), energy-efficient for 24/7 continuous operation
9. Physical Dimensions: 180 mm × 135 mm × 42 mm (7.1 in × 5.3 in × 1.7 in), panel-mountable with compact standard cutout size
10. Certifications: UL 508, CE, IEC 61131-2, ATEX (Zone 2), and IEEE 802.3 compliant, meeting global industrial safety and performance standards
11. Operating Humidity: 10% – 90% (non-condensing), adaptable to humid industrial settings
12. Storage Capacity: 64 MB internal flash memory for project storage, supporting custom graphics, alarms, and basic data logging
13. Operating System: Embedded real-time OS with fast boot-up (≤ 10 seconds) and stable long-term operation
14. MTBF: Exceeds 140,000 hours, ensuring reliable performance in mission-critical operational environments

Advantages and Features

1. Space-Saving Compact Design: The GE IC754VSI06MTD’s slim 6-inch form factor and compact dimensions fit seamlessly into tight control panels and machine-mounted enclosures, making it ideal for space-constrained applications where larger HMIs are impractical.
2. Rugged Industrial-Grade Build: The IP65-rated front panel and resistive touchscreen withstand harsh industrial conditions, including dust, water splashes, and frequent use with gloves—essential for factory floors, outdoor stations, and food processing environments.
3. Seamless GE PLC Integration: Native support for GE’s SRTP protocol ensures low-latency, direct communication with RX3i and Series 90-70 PLCs, eliminating the need for communication gateways and simplifying system setup and troubleshooting.
4. Dual Connectivity for Versatility: With both Ethernet and RS-485 ports, the GE IC754VSI06MTD connects to modern Ethernet-based PLCs and legacy serial controllers, supporting hybrid automation systems and smooth upgrades from aging equipment.
5. Energy-Efficient Operation: At just 7 W typical power consumption, the terminal reduces energy costs for large deployments across multiple machines, aligning with industrial sustainability initiatives.
6. User-Friendly Configuration: Compatible with GE’s intuitive HMI configuration software, the terminal allows for quick customization of interfaces, alarms, and data logs without advanced programming skills, cutting deployment time for engineering teams.

Application Cases in Application Fields

1. CNC Machine Tool Control: A precision engineering company deployed the GE IC754VSI06MTD on its CNC milling and turning machines, using the compact HMI to display tool offsets, spindle speed, and machining progress. The terminal’s direct integration with GE RX3i PLCs enabled operators to adjust parameters via the touchscreen, improving machining accuracy by 15% and reducing setup time by 20%.
2. Small-Scale Packaging Equipment: A beverage manufacturer integrated the GE IC754VSI06MTD into its compact bottling machines, leveraging the HMI to monitor fill levels, cap alignment, and production counts. The IP65 front panel withstood washdowns in the hygienic production environment, while Modbus TCP support connected to the plant’s central MES system for real-time production tracking.
3. Remote HVAC Control for Industrial Facilities: A manufacturing plant used the GE IC754VSI06MTD to control HVAC systems in remote production wings, with the HMI displaying temperature, humidity, and airflow data. The RS-485 port connected to legacy GE Series 90-70 PLCs, and the Ethernet port enabled remote access for facility managers, reducing on-site maintenance calls by 28%.
4. Electronics Assembly Line Stations: A consumer electronics manufacturer adopted the GE IC754VSI06MTD for its surface-mount technology (SMT) workstations, using the HMI to visualize component placement status and error alerts. The compact design fit into the workstation’s control panel, and the fast boot-up ensured minimal downtime during shift changes, improving line efficiency by 12%.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Align with GE PLC Ecosystem: Prioritize the GE IC754VSI06MTD if your system uses GE RX3i or Series 90-70 PLCs, as its native SRTP protocol ensures plug-and-play compatibility and low-latency data transmission without additional adapters.
2. Compact Control Panel Needs: Choose this HMI for applications with limited space (e.g., small machines, portable equipment, remote stations), where its slim 6-inch design fits without compromising operational functionality.
3. Harsh or Hygienic Environments: Opt for the GE IC754VSI06MTD for settings requiring dust, water resistance, or glove operation (e.g., food processing, outdoor sites), leveraging its IP65 front-panel protection for long-term durability.
4. Legacy System Upgrades: Select this terminal when upgrading aging GE PLC systems, as its RS-485 port supports legacy controllers while the Ethernet port enables integration with modern digital platforms.

Precautions

1. Sealed Panel Mounting: Ensure the terminal is mounted with a proper gasket to maintain its IP65 rating; avoid gaps between the terminal and the mounting cutout that could allow dust or moisture to enter internal components.
2. Protocol Configuration: Match the terminal’s communication protocol (GE SRTP, Modbus TCP, etc.) to your PLC’s settings via GE’s HMI software to prevent connection failures or inconsistent data display.
3. Touchscreen Maintenance: Clean the resistive touchscreen with a soft, dry cloth to preserve touch sensitivity; avoid abrasive materials or harsh chemicals that could scratch or damage the surface.
4. Stable Power Supply: Connect the GE IC754VSI06MTD to a regulated 24 VDC power supply with surge protection to avoid voltage fluctuations that may cause display glitches or unexpected system shutdowns.
5. Firmware Updates: Regularly update the terminal’s firmware via GE’s official software to access new features, security patches, and improved PLC compatibility—never use unapproved third-party firmware.

IC754VSI06MTD