Description

GE IC754VGL06CTD – Compact High-Resolution Graphic HMI Terminal for GE PLC Systems

Product Description

Product Parameters

1. Device Type: Compact industrial graphic HMI terminal, compatible with GE RX3i, Series 90-70, and third-party PLC systems
2. Display Specifications: 6-inch color TFT LCD with 800×480 pixel resolution, 320 nits brightness, and 16.7 million colors for clear data visualization
3. Touchscreen: Resistive touch panel (2-point touch) with IP65 front-panel protection, resistant to dust, water splashes, and glove operation
4. Communication Protocols: Native support for GE SRTP, Ethernet/IP, Modbus TCP, and Profinet, enabling direct connection to GE and mainstream PLCs
5. Communication Ports: 1 x 10/100 Mbps Ethernet port (RJ45) + 1 x RS-485 serial port (for legacy PLC communication)
6. PLC Compatibility: Fully compatible with GE RX3i CPUs (IC698CPE030, IC698CRE030), Series 90-70 CPUs (IC697CPX935-TE), and GE communication modules (IC698ETM001CA, IC697CMN742-HT)
7. Operating Temperature Range: -20°C to 60°C (-4°F to 140°F), resilient to typical industrial temperature fluctuations
8. Power Consumption: 8 W (typical) at 24 VDC input, 10 W (max), energy-efficient for 24/7 continuous operation
9. Physical Dimensions: 186 mm × 140 mm × 45 mm (7.3 in × 5.5 in × 1.8 in), panel-mountable with compact standard cutout size
10. Certifications: UL 508, CE, IEC 61131-2, ATEX (Zone 2), and IEEE 802.3 compliant, meeting global industrial safety and performance standards
11. Operating Humidity: 10% – 90% (non-condensing), adaptable to humid industrial settings
12. Storage Capacity: 64 MB internal flash memory for project storage, supporting custom graphics, alarms, and basic data logs
13. Operating System: Embedded real-time OS with fast boot-up (≤ 8 seconds) and stable long-term operation
14. MTBF: Exceeds 150,000 hours, ensuring reliable performance in mission-critical operational environments

Advantages and Features

1. Compact Form Factor with High Resolution: The GE IC754VGL06CTD delivers 800×480 pixel resolution in a space-saving 6-inch display, balancing clarity and footprint—ideal for compact control panels on CNC machines, packaging equipment, and portable monitoring stations.
2. Rugged IP65-Protected Touch Interface: The front panel’s IP65 rating and resistive touchscreen withstand dust, water splashes, and frequent glove operation, making the terminal durable for harsh factory floors and outdoor remote sites.
3. Seamless GE PLC Integration: Native support for GE’s SRTP protocol ensures low-latency communication with RX3i and Series 90-70 PLCs, eliminating the need for gateways and simplifying system setup via GE’s dedicated HMI configuration software.
4. Dual-Protocol Connectivity for Legacy & Modern Systems: The combination of Ethernet and RS-485 ports enables the GE IC754VGL06CTD to connect to both modern Ethernet-based PLCs and legacy serial controllers, supporting smooth upgrades of aging automation systems.
5. Energy-Efficient Operation: With a typical power consumption of only 8 W, the terminal reduces energy costs for large fleets of machine-level HMIs, aligning with industrial sustainability goals.
6. User-Friendly Quick Configuration: The embedded OS and GE-compatible software allow engineers to design custom interfaces, set up alarms, and configure data logs without complex programming, reducing deployment time.

Application Cases in Application Fields

1. CNC Machine Control Panels: A precision machining company deployed the GE IC754VGL06CTD on its CNC lathes and milling machines, using the compact HMI to display tool positions, spindle speed, and machining progress. The terminal’s compatibility with GE RX3i PLCs enabled real-time parameter adjustments via the touchscreen, improving machining precision by 18% and reducing operator training time by 25%.
2. Small-Batch Packaging Lines: A specialty food manufacturer integrated the GE IC754VGL06CTD into its compact packaging machines, leveraging the HMI to display fill levels, seal temperature, and production counts. The IP65 front panel withstood washdowns in the food processing environment, while the Modbus TCP support connected to the plant’s central MES system, streamlining inventory tracking.
3. Remote Water Pump Station Monitoring: A municipal water utility used the GE IC754VGL06CTD in its distributed pump stations, where the compact terminal fit into small outdoor control cabinets. The RS-485 port connected to legacy GE Series 90-70 PLCs, and the Ethernet port transmitted pump status data to a central SCADA system, enabling remote troubleshooting and reducing on-site maintenance visits by 30%.
4. Electronics Assembly Cells: A consumer electronics manufacturer adopted the GE IC754VGL06CTD for its surface-mount technology (SMT) assembly cells, using the HMI to visualize component placement accuracy and machine error alerts. The terminal’s fast boot-up and responsive touch interface minimized downtime during shift changes, improving line uptime by 12%.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Align with GE PLC Ecosystem: Prioritize the GE IC754VGL06CTD if your system uses GE RX3i or Series 90-70 PLCs, as its native SRTP protocol ensures plug-and-play compatibility and low-latency data transmission without additional hardware.
2. Compact Control Panel Requirements: Choose this HMI for applications with limited space (e.g., CNC machines, portable equipment, small manufacturing cells), where its 6-inch form factor fits without sacrificing display quality.
3. Harsh or Food-Grade Environments: Opt for the GE IC754VGL06CTD for settings requiring washdowns or dust resistance, leveraging its IP65 front-panel protection to maintain durability in food processing, pharmaceutical, or outdoor sites.
4. Legacy System Upgrades: Select this terminal when upgrading aging GE PLC systems, as its RS-485 port supports legacy controllers while the Ethernet port enables integration with modern digital platforms.

Precautions

1. Proper Panel Mounting: Ensure the terminal is mounted with a tight, sealed gasket to preserve its IP65 rating; gaps between the terminal and mounting cutout can allow dust or moisture to damage internal components.
2. Protocol Matching: Configure the communication protocol (GE SRTP, Modbus TCP, etc.) via GE’s HMI software to match your PLC’s settings, preventing connection failures or inconsistent data display.
3. Touchscreen Care: Clean the resistive touchscreen with a soft, damp cloth—avoid abrasive materials or harsh chemicals that could scratch the surface or degrade touch sensitivity.
4. Stable Power Supply: Connect the GE IC754VGL06CTD to a regulated 24 VDC power supply with surge protection to avoid voltage fluctuations that may cause display glitches or unexpected shutdowns.
5. Firmware Maintenance: Update the terminal’s firmware exclusively via GE’s official software to access new features, security patches, and improved PLC compatibility—never use unapproved third-party firmware.

IC754VGL06CTD