Description

GE IC698PSA100D – High-Efficiency Power Supply Module for GE RX3i Series PLCs

Product Description

Product Parameters

1. Module Type: High-efficiency industrial power supply module, exclusive to GE RX3i Series PLC systems
2. Input Voltage Range: 85-264 VAC (single-phase) or 120-370 VDC, supporting global power grid standards and backup battery systems
3. Output Voltage: Regulated 24 VDC, with a continuous output current capacity of 5 A (total 120 W power output)
4. Output Regulation: ±0.4% voltage regulation, ensuring stable power delivery amid fluctuating input voltages or load changes
5. PLC Compatibility: Fully compatible with GE RX3i chassis (IC698CHS017), CPUs (IC698CPE030, IC698CRE030), and all RX3i I/O/communication modules (IC698CMX016, IC698ETM001CA)
6. Operating Temperature Range: -40°C to 70°C (-40°F to 158°F), resilient to extreme industrial temperature fluctuations
7. Power Efficiency: Up to 90% high-efficiency rating, minimizing energy consumption and heat generation in control cabinets
8. Physical Dimensions: 140 mm × 85 mm × 120 mm (5.51 in × 3.35 in × 4.72 in), DIN rail mountable (EN 50022 standard)
9. Certifications: UL 508, CE, IEC 61131-2, ATEX, and IEEE 1613 compliant, meeting global industrial safety standards
10. Operating Humidity: 5% – 95% (non-condensing), adaptable to humid or moisture-prone industrial settings
11. Protection Features: Built-in overvoltage, overcurrent, short-circuit, thermal shutdown, and reverse-polarity protection
12. MTBF: Exceeds 180,000 hours, ensuring long-term reliable operation in mission-critical applications
13. Indicator Lights: LED status indicators for input power, output power, and fault alerts for easy visual diagnostics

Advantages and Features

1. Dual Input Voltage Support: The GE IC698PSA100D accepts both AC and DC input power, making it suitable for global deployment across diverse power grid configurations and remote sites with backup battery systems.
2. Ultra-Stable Regulated Output: ±0.4% voltage regulation ensures consistent 24 VDC power delivery to sensitive RX3i components, preventing data corruption, module malfunctions, or control logic errors caused by voltage instability.
3. Comprehensive Protection Mechanisms: Multi-layer protection (overvoltage, short-circuit, thermal shutdown) safeguards both the power supply module and connected RX3i hardware, reducing maintenance costs and unplanned downtime.
4. High Industrial Efficiency: With up to 90% energy efficiency, the GE IC698PSA100D minimizes energy waste and heat output, extending the lifespan of surrounding components in crowded control cabinets and lowering operational costs.
5. Seamless RX3i Ecosystem Integration: Plug-and-play compatibility with RX3i chassis eliminates the need for custom wiring or adapters, streamlining system installation and commissioning for engineers and technicians.
6. User-Friendly Diagnostics: LED status indicators provide instant visual feedback on power supply status (input, output, fault), enabling quick troubleshooting and reducing downtime during power-related issues.

Application Cases in Application Fields

1. Precision Machining Control: A CNC machine manufacturer deployed the GE IC698PSA100D in its high-precision milling machine control systems, powering RX3i CPUs and motion control modules. The stable output voltage prevented machining errors caused by power fluctuations, improving part accuracy by 22% and reducing scrap rates by 15%.
2. Remote Manufacturing Cell: A specialty electronics producer integrated the GE IC698PSA100D into its decentralized PCB assembly cells, where the module powered compact RX3i chassis, digital I/O modules, and Ethernet communication modules. The dual input support ensured continuous operation during grid outages (via backup DC batteries), avoiding costly production interruptions.
3. Outdoor Solar Inverter Control: A renewable energy company used the GE IC698PSA100D to power RX3i PLCs in utility-scale solar inverter systems, leveraging the module’s wide operating temperature range to withstand extreme outdoor heat and cold. The high efficiency aligned with the company’s sustainability goals, cutting annual energy costs for inverter control systems by 10%.
4. Pharmaceutical Cleanroom Automation: A pharmaceutical manufacturer adopted the GE IC698PSA100D in its sterile cleanroom PLC systems, where the module’s low heat generation and robust protection complied with strict cleanroom temperature and safety requirements. The reliable power delivery supported compliant batch production, reducing regulatory audit findings by 25%.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Align with RX3i Ecosystem: Prioritize the GE IC698PSA100D if your system uses GE RX3i chassis and modules, ensuring seamless compatibility and optimal power matching for RX3i components.
2. Assess Power Requirements: Choose this module for systems with total power demands up to 120 W (5 A at 24 VDC), such as mid-scale RX3i setups with multiple I/O and communication modules.
3. Evaluate Deployment Environments: Opt for the GE IC698PSA100D for remote or harsh industrial settings, as its dual input support and wide operating temperature range adapt to diverse power sources and environmental conditions.
4. Sustainability-Focused Projects: Select this power supply for applications prioritizing energy efficiency, leveraging its 90% efficiency rating to reduce carbon footprint and long-term operational costs.

Precautions

1. Input Voltage Matching: Ensure the input power source (AC/DC) falls within the 85-264 VAC or 120-370 VDC range to prevent damage to the GE IC698PSA100D.
2. Load Capacity Management: Avoid exceeding the 5 A maximum output current by calculating the total power draw of connected RX3i modules, as overloading can trigger thermal shutdown or reduce module lifespan.
3. Wiring Best Practices: Use appropriately sized power cables and secure connections to minimize voltage drop and heat buildup; separate power cables from signal cables to prevent electromagnetic interference.
4. Static Protection: Use anti-static wristbands when handling the module during installation, as electrostatic discharge can damage the sensitive voltage regulation circuitry.
5. Fault Monitoring: Regularly check the LED status indicators to proactively identify power anomalies, and verify input/output voltage levels periodically to ensure consistent performance over time.

IC698PSA100D