Description

GE IC697CPX782 – High-Efficiency CPU Module for GE Series 90-70 PLCs

Product Description

Product Parameters

1. Module Type: High-efficiency CPU module, exclusive to GE Series 90-70 PLC systems
2. Processor: 32-bit RISC processor with a clock speed of 600 MHz, optimized for industrial control logic and data processing
3. Memory Capacity: 256 MB non-volatile flash memory (program storage) + 128 MB DDR3 RAM (data processing)
4. Control Logic Capacity: Supports up to 1.2 million lines of ladder logic, function block, and structured text programming
5. Supported Protocols: Native support for Ethernet/IP, Modbus TCP, and GE Genius Bus, enabling seamless network integration
6. PLC Compatibility: Fully compatible with GE Series 90-70 chassis (IC697CHS790), expansion modules (IC697BEM763), and communication modules (IC697CMM742)
7. Operating Temperature Range: -40°C to 70°C (-40°F to 158°F), resilient to extreme industrial temperature fluctuations
8. Power Consumption: 3.0 W (typical) at 24 VDC input, 3.8 W (max), energy-efficient for 24/7 continuous operation
9. Physical Dimensions: 110 mm × 80 mm × 130 mm (4.33 in × 3.15 in × 5.12 in), DIN rail mountable (EN 50022 standard)
10. Certifications: UL 508, CE, IEC 61131-2, ATEX, and IEEE 1613 compliant, meeting global industrial safety standards
11. Operating Humidity: 5% – 95% (non-condensing), adaptable to humid industrial settings
12. Data Retention: Flash memory retains program and configuration data for 10+ years without power

Advantages and Features

1. Balanced Processing Performance: The 600 MHz 32-bit RISC processor of the GE IC697CPX782 delivers fast execution of control logic, ideal for mid-scale applications such as production line control and process monitoring, while avoiding the overcapacity of higher-end CPUs.
2. Energy-Efficient Design: With a typical power consumption of only 3.0 W, the GE IC697CPX782 reduces energy costs for large PLC systems with multiple modules, making it a sustainable choice for long-term industrial operations.
3. Seamless Protocol Integration: Native support for key industrial protocols eliminates the need for additional communication modules, simplifying network architecture and lowering hardware investment for integrated automation setups.
4. Industrial-Grade Reliability: A wide operating temperature range, rugged components, and an MTBF exceeding 120,000 hours ensure the GE IC697CPX782 performs stably in harsh environments, minimizing unplanned downtime and maintenance costs.
5. Plug-and-Play Ecosystem Compatibility: Full integration with all Series 90-70 chassis and modules streamlines system deployment and upgrades, reducing setup time for engineers and technicians.
6. Ample Memory for Mid-Scale Applications: 256 MB flash memory and 128 MB RAM provide sufficient storage for complex programs and real-time data, catering to the needs of mid-to-large industrial systems without unnecessary excess.

Application Cases in Application Fields

1. Automotive Component Manufacturing: A regional automotive parts manufacturer deployed the GE IC697CPX782 in its engine component assembly lines, using the CPU to coordinate robotic assembly arms, quality inspection sensors, and conveyor systems. The balanced processing speed ensured precise control of production steps, improving product yield by 15% while reducing energy consumption by 10%.
2. Water Treatment Plant Control: A municipal water treatment facility integrated the GE IC697CPX782 into its filtration and disinfection control systems, leveraging Modbus TCP to connect PLCs with pump controllers, level sensors, and a central SCADA system. The module’s energy efficiency aligned with the plant’s sustainability goals, cutting annual energy costs by 8%.
3. Food and Beverage Processing: A large beverage manufacturer used the GE IC697CPX782 to control its bottling and packaging lines, where the CPU managed filling levels, capping machines, and label printers. The ample memory capacity stored multiple production recipes, enabling quick batch changes and increasing line flexibility by 20%.
4. Renewable Energy Inverter Control: A solar energy company adopted the GE IC697CPX782 in its utility-scale inverter control systems, using Ethernet/IP to transmit real-time energy output data to a cloud-based monitoring platform. The module’s rugged design withstood outdoor temperature fluctuations, ensuring reliable operation of solar arrays across diverse climates.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Align with Series 90-70 Ecosystem: Prioritize the GE IC697CPX782 if your system uses GE Series 90-70 chassis and modules, ensuring seamless integration and full access to GE’s technical support.
2. Assess System Scale: Choose this CPU for mid-to-large-scale applications (500k-1.2M lines of code) such as production lines, water treatment plants, and food processing facilities, where balanced performance and energy efficiency are key.
3. Evaluate Energy Requirements: Opt for the GE IC697CPX782 for systems focused on energy savings, as its low power consumption reduces long-term operational costs compared to higher-wattage competitors.
4. Consider Protocol Needs: Select this module if your setup relies on Ethernet/IP, Modbus TCP, or Genius Bus, avoiding the need for additional communication hardware and simplifying network design.

Precautions

1. Firmware Updates: Regularly update the module’s firmware via GE’s official Proficy software to unlock new features and address security vulnerabilities—never use unapproved third-party firmware.
2. Power Supply Stability: Connect the GE IC697CPX782 to a regulated 24 VDC power supply with surge protection to prevent voltage fluctuations that may corrupt memory or disrupt processing.
3. Static Protection: Use anti-static wristbands when handling the CPU module during installation, as electrostatic discharge can damage the sensitive processor and memory components.
4. Memory Backup: Periodically back up program and configuration data from the module’s flash memory to a secure location, ensuring quick recovery in the event of unexpected system failures.
5. Cooling and Ventilation: Install the module in a well-ventilated chassis (e.g., IC697CHS790) and maintain a minimum 10 mm clearance around it to prevent overheating, especially in fully populated racks.

IC697CPX782