Description

GE IC695HSC304 – High-Speed Counter PLC Module

Product Description

Product Parameters

1. Counter Channels: 4 independent high-speed counter channels, supporting simultaneous operation without interference
2. Maximum Input Frequency: 1 MHz per channel, capable of handling high-speed pulse signals from incremental encoders and pulse generators
3. Counting Modes: Up-count, down-count, up/down count, pulse-width measurement, and frequency measurement modes
4. Input Type: Differential quadrature (A/B phase) and single-ended inputs, compatible with NPN/PNP sensors and 5V/24V encoder signals
5. Count Range: 32-bit signed integer (-2,147,483,648 to 2,147,483,647) per channel for extended measurement scope
6. Output Signals: 4 configurable alarm outputs (PNP/NPN, 2A @ 24VDC) for threshold-based control actions
7. PLC Compatibility: Fully compatible with all GE RX3i CPU modules (IC695CPU374, IC695CPU380) and RX3i rack units (10-slot, 16-slot)
8. Operating Environment: Temperature range of -40°C to 70°C (-40°F to 158°F); humidity range of 5% – 95% (non-condensing)
9. Physical Dimensions: 140 mm × 85 mm × 120 mm (5.51 in × 3.35 in × 4.72 in), DIN rail mountable
10. Certifications: UL 508, CE, IEC 61131-2, and ATEX compliant, meeting global industrial safety and performance standards

Advantages and Features

1. Multi-Channel High-Speed Performance: With 4 independent channels each supporting 1 MHz input frequency, the GE IC695HSC304 can simultaneously track multiple motion axes or process parameters, ideal for complex systems like multi-station assembly lines.
2. Versatile Counting Modes: The module’s diverse counting modes (up/down, pulse-width, frequency) eliminate the need for additional specialty modules, reducing hardware costs and simplifying system architecture.
3. Precision Measurement: 32-bit counting resolution ensures ultra-accurate position and speed tracking, critical for applications requiring tight tolerances such as CNC machining and robotic positioning.
4. Integrated Alarm Outputs: Configurable alarm outputs enable real-time threshold triggers (e.g., over-speed alerts, position limits), allowing for immediate control responses without relying on PLC logic delays.
5. Industrial-Grade Reliability: A wide operating temperature range and robust input protection (ESD, short-circuit) ensure the GE IC695HSC304 performs stably in harsh industrial conditions, including high-vibration and dusty environments.
6. Seamless RX3i Integration: Plug-and-play compatibility with GE RX3i PLCs and Proficy Machine Edition software enables rapid configuration, debugging, and maintenance, minimizing operational downtime.

Application Cases in Application Fields

1. CNC Machining: A precision engineering firm integrated the GE IC695HSC304 into its CNC milling machines, using the module to track spindle speed and tool positioning via incremental encoders. The 1 MHz input frequency ensured real-time adjustment of cutting parameters, improving machining accuracy by 25% and reducing material waste.
2. Conveyor System Automation: A logistics company deployed the GE IC695HSC304 in its warehouse conveyor lines, utilizing the up/down count mode to track package quantities and the frequency measurement mode to monitor conveyor belt speed. The integrated alarm outputs triggered automatic shutdowns when speeds exceeded safe limits, enhancing operational safety.
3. Robotic Welding: An automotive manufacturer used the GE IC695HSC304 to control robotic welding arms on its assembly line, leveraging differential quadrature input to track the robot’s precise position. The module’s multi-channel capability allowed simultaneous control of weld torch position and travel speed, improving weld quality consistency by 30%.
4. Packaging Machinery: A food packaging plant adopted the GE IC695HSC304 for its bottle filling lines, using the pulse-width measurement mode to regulate filling volumes and the count mode to track bottles per batch. The module’s compatibility with the RX3i PLC enabled seamless data integration with the plant’s MES system, streamlining production reporting.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Assess Channel and Speed Needs: Choose the GE IC695HSC304 for applications requiring 3-4 independent counting channels and input frequencies up to 1 MHz (e.g., multi-axis motion control, high-speed packaging).
2. Match Counting Modes: Opt for this module if your system needs diverse modes like frequency measurement or pulse-width analysis, avoiding the need for additional specialty hardware.
3. Align with GE Ecosystem: Prioritize the GE IC695HSC304 for RX3i PLC systems to ensure full compatibility and seamless integration with GE’s software and I/O modules.
4. Consider Environmental Conditions: Select this module for harsh industrial settings (e.g., factories, outdoor facilities) due to its wider operating temperature range compared to competitors.

Precautions

1. Input Signal Compatibility: Verify that encoder/sensor signals (voltage, type) match the module’s input specifications (differential/single-ended) to avoid measurement errors or module damage.
2. Wiring Best Practices: Use shielded twisted-pair cables for input signals to reduce electromagnetic interference (EMI), especially in environments with high-voltage equipment or motor drives.
3. Configuration Validation: Double-check counting mode and alarm threshold settings via Proficy Machine Edition before system operation to prevent incorrect control actions.
4. Static Protection: Use anti-static wristbands when handling the GE IC695HSC304 during installation, as electrostatic discharge can damage the module’s sensitive counting circuitry.
5. Regular Maintenance: Periodically inspect input/output connections for loose wiring or corrosion, and clean the module’s terminals with a dry cloth to maintain signal integrity.

IC695HSC304