Description

GE IC695CPE400 – Comprehensive PLC Flagship Processor Module Introduction

Product Description

Product Parameters

1. Product Model: GE IC695CPE400
2. Module Type: Flagship PLC processor module (GE RX3i PLC compatible)
3. Core Processor: 32-bit quad-core microprocessor, clock frequency up to 1.5 GHz (industry-leading performance)
4. Program Memory: 8 MB on-board Flash memory (expandable up to 32 MB via memory modules)
5. Data Memory: 4 MB RAM (with dual redundant battery backup for 24/7 critical data retention)
6. Instruction Execution Speed: 0.02 microseconds per basic instruction (ultra-fast response)
7. I/O Capacity: Supports up to 131,072 digital I/O points and 16,384 analog I/O points
8. Built-in Communication Ports: 1 x RS-232 serial port, 1 x USB 3.0 port, 2 x Gigabit Ethernet ports (for redundant high-speed communication)
9. Operating Voltage: DC 5V (powered by RX3i PLC backplane)
10. Operating Temperature Range: -10°C to 70°C (broad extreme temperature tolerance)
11. Mechanical Dimensions: 102mm × 152mm × 89mm (length × width × height)
12. Certifications: CE, UL listed, RoHS compliant, IEC 61508 SIL 2 certified (for safety-critical applications)

Advantages and Features

1. Quad-Core 1.5 GHz Ultra-Power Performance: GE IC695CPE400 features a 1.5 GHz quad-core processor, delivering four times the parallel processing capability of dual-core models and executing basic instructions in just 0.02 microseconds—effortlessly handling the most complex control algorithms and high-speed automation processes like precision robotic assembly and continuous bulk production.
2. Massive Expandable Memory & Redundant Data Protection: With 8 MB on-board Flash memory (expandable to 32 MB) and 4 MB dual battery-backed RAM, GE IC695CPE400 stores large-scale control programs, historical data logs, and real-time analytics—while the redundant battery design ensures zero critical data loss, even if one battery fails during power outages.
3. Unprecedented I/O Scalability: Supporting up to 131,072 digital and 16,384 analog I/O points, GE IC695CPE400 scales to meet the demands of the largest distributed automation systems, eliminating the need for multiple processors and reducing system complexity, wiring costs, and maintenance efforts.
4. Redundant Gigabit Ethernet Communication: The dual built-in Gigabit Ethernet ports enable redundant network configurations, ensuring uninterrupted data transfer to upper-level systems (SCADA, MES) even if one network link fails—maximizing uptime for critical production lines.
5. Safety-Certified & Extreme Environment Ready: With IEC 61508 SIL 2 certification and a -10°C to 70°C operating temperature range, GE IC695CPE400 is qualified for safety-critical applications and can operate reliably in extreme conditions—from cold storage facilities to high-temperature steel mills.

Application Cases in Application Fields

1. EV Battery Gigafactory: A leading global EV manufacturer integrated GE IC695CPE400 into its battery cell production gigafactory. The processor coordinated 120+ autonomous mobile robots, 35,000 digital I/O points, and 10,000 analog sensors, cutting battery pack assembly cycle time by 40% and improving production yield by 28%.
2. Regional Smart Grid Control: A North American power utility deployed GE IC695CPE400 in its regional grid control center. The module processed real-time data from 100+ substations (60,000 remote I/O points), enabling dynamic load balancing, rapid fault detection, and reducing grid downtime by 45% during peak demand periods.
3. Large-Scale Petrochemical Refinery: An Asian petrochemical giant adopted GE IC695CPE400 for its crude oil refining complex. The processor’s high I/O capacity managed 30,000 digital actuators and 15,000 analog process sensors across distillation, cracking, and blending units, ensuring compliance with environmental regulations and reducing operational waste by 25%.
4. Pharmaceutical Bulk Production: A European pharmaceutical company used GE IC695CPE400 in its sterile drug manufacturing line. The SIL 2 certification and fast processing speed ensured precise control of mixing, sterilization, and filling processes, meeting FDA and EMA compliance requirements while increasing batch throughput by 32%.

Comparisons with Competing Products

Selection Suggestions and Precautions

Selection Suggestions

1. Match GE RX3i Ecosystem: Prioritize GE IC695CPE400 if your system uses GE RX3i PLCs, as it guarantees seamless integration with RX3i I/O, communication, and safety modules, maximizing the value of your existing hardware investment.
2. Assess Large-Scale & Safety-Critical Needs: Choose GE IC695CPE400 for mission-critical applications like gigafactories, power grids, and pharmaceutical production, where SIL 2 certification, massive I/O capacity, and redundant data protection are non-negotiable.
3. Prioritize Extreme Environment Deployment: Opt for GE IC695CPE400 for setups with temperature ranges from -10°C to 70°C, as its broad operating range outperforms standard processors in harsh industrial conditions.
4. Evaluate High-Speed Processing Demands: Select GE IC695CPE400 for high-throughput automation processes, where its 0.02 μs instruction speed ensures minimal latency and maximum production efficiency.

Precautions

1. Redundant Battery Maintenance: Regularly inspect and replace the dual backup batteries of GE IC695CPE400 (recommended every 18–24 months) to maintain uninterrupted critical data retention during power outages.
2. Backplane Power Stability: Ensure the RX3i chassis provides stable DC 5V power to GE IC695CPE400, as voltage fluctuations can cause processor malfunctions, program corruption, or unexpected shutdowns.
3. Regular Program & Data Backups: Implement a scheduled backup protocol for the control program and data stored in GE IC695CPE400, storing copies on external secure storage to prevent loss from module failures or firmware updates.
4. Anti-Static & Physical Protection: Use anti-static gloves when installing or handling GE IC695CPE400, and avoid exposing the module to sharp edges, corrosive chemicals, or excessive mechanical pressure to protect its internal components.