AMAT 0190-37519

Description

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Product Description

The AMAT 0190-37519 is a specific internal spare part or component manufactured by Applied Materials (AMAT), a global leader in semiconductor fabrication equipment. While not a traditional PLC (Programmable Logic Controller) spare part, this model represents a critical sensor, valve, pump, power supply, or electromechanical assembly within the complex factory automation and process control systems of an AMAT tool. The AMAT 0190-37519 is engineered to perform a precise function within the tool’s vacuum, gas delivery, temperature control, or robotics subsystems, directly impacting process yield and equipment uptime. Integrating the genuine 0190-37519 component is essential for maintaining the tool’s original performance specifications and ensuring compatibility with its sophisticated control architecture. For semiconductor fab maintenance technicians, the AMAT 0190-37519 is a vital part for sustaining tool availability and process integrity.

Product Parameters

• Manufacturer / Brand: Applied Materials (AMAT)

• Product Type: Internal Equipment Component / Spare Part

• Model / Part Number: 0190-37519

• Compatible Tool Platform: Designed for use in specific AMAT semiconductor manufacturing tools, such as etch, deposition, implant, or metrology systems.

• Primary Function: Could be a mass flow controller (MFC), a pressure transducer, a gate valve actuator, a ceramic heater, a RF generator module, or a specialized robot end-effector.

• Electrical/Mechanical Interface: Features a specific connector type, mounting pattern, and signal protocol (analog voltage, digital I/O, fieldbus) designed to interface directly with the tool’s main controller or local I/O modules.

• Performance Specifications: Has tightly defined parameters such as flow rate, pressure range, temperature accuracy, response time, or positioning precision, critical for the process recipe.

• Material Compatibility: Constructed from materials (e.g., stainless steel, aluminum, ceramics, specific polymers) that are compatible with high-purity, corrosive, or high-temperature semiconductor process environments.

Advantages and Features

• Guaranteed Tool Compatibility: As an original AMAT part, the 0190-37519 ensures perfect fit, form, and function within the designated tool, eliminating integration risk and requalification delays.

• High Reliability and Precision: Manufactured to the extreme tolerances required for semiconductor processing, ensuring consistent performance and high mean time between failures (MTBF).

• Process Integrity: Designed to maintain ultra-clean and contamination-free conditions, which is paramount for achieving high device yields.

• Seamless Communication: Integrates directly with the tool’s equipment automation software, providing accurate diagnostics and enabling advanced process control.

• Traceability and Support: Comes with full manufacturer traceability and is supported by AMAT’s global service and documentation network.

• Validated Performance: Each part or family is validated to perform within the tool’s original process windows.

Application Cases in Key Fields

• Semiconductor Wafer Fabrication (Primary): Used for preventative maintenance (PM) kits or as a direct replacement for failed components in etch, chemical vapor deposition (CVD), physical vapor deposition (PVD), and ion implantation tools on the fab floor.

• Equipment Repair and Overhaul: Essential for service technicians during unscheduled breakdown maintenance or during scheduled tool refurbishment.

• Process Kit Changes: Part of standard consumable kits replaced during chamber cleans or process conversion to minimize particle generation and ensure process stability.

• Research and Development Labs: Used in R&D versions of AMAT tools where specific components may be tested or customized for new process development.

Comparison with Competing Products

Competing products would be “clone” or “compatible” parts from third-party semiconductor parts suppliers. While these alternatives may be significantly lower in cost, the AMAT 0190-37519 offers unmatched assurance. Third-party parts may have subtle differences in material grade, calibration, firmware, or mechanical tolerances that can lead to tool alarms, process drift, particle contamination, or voided tool warranties. The genuine AMAT part’s advantage is its certified performance, which is critical for multi-million-dollar tools where unscheduled downtime and yield loss far outweigh the cost of the OEM component. For mission-critical applications, the OEM part is the only low-risk choice.

Selection Suggestions and Precautions

• Verify Exact Tool Compatibility: This part number is highly specific. Cross-reference it with the tool’s official parts list (Bill of Materials – BOM) or engineering manual. Using it in an incompatible tool can cause damage.

• Confirm the Component’s Role: Understand exactly what the 0190-37519 is (e.g., “Heater for Upper Chamber”) to ensure it matches the failed component’s function.

• Check for Kits or Related Parts: Determine if this part is sold individually or as part of a larger kit (e.g., a seal kit, a sensor assembly). Order all necessary related components.

• Consider Lead Time and Availability: OEM parts for semiconductor tools can have long lead times. Plan procurement well in advance for PM schedules.

• Handle with Extreme Care: Many components are sensitive to electrostatic discharge (ESD), moisture, or physical contamination. Follow all handling instructions, often requiring cleanroom protocols.

• Source Through Authorized Channels: To guarantee authenticity and receive proper technical data, procure the AMAT 0190-37519 directly from Applied Materials or from their authorized global distributors. Be wary of parts on the gray market.