Description
Product Description
The ABB UFC762AE101 3BHE006412R0101 is a high-performance CPU module for ABB AC 800M controllers, designed as a core component for critical process control in industries like power generation, oil & gas, and water treatment. The ABB UFC762AE101 3BHE006412R0101 uses a 32-bit processor supporting IEC 61131-3 programming (Function Block Diagram, Structured Text, etc.), ensuring compatibility with diverse automation architectures. It features redundant power inputs and <100 ms failover for uninterrupted operation, a must for non-stop processes like refinery catalytic cracking or nuclear plant control. The ABB UFC762AE101 3BHE006412R0101 integrates Profinet, Modbus TCP, and Profibus DP for seamless OT-IT integration, while on-board diagnostics monitor module health, reducing downtime. Its 24 VDC operation (-25°C to +60°C) and IP20 protection enable reliable performance in harsh industrial environments. The ABB UFC762AE101 3BHE006412R0101 also supports up to 1000 I/O points and advanced control algorithms (cascade, feedforward, ratio), making it ideal for complex process loops in manufacturing and utilities. With a modular design, the ABB UFC762AE101 3BHE006412R0101 easily scales with system expansions, ensuring long-term value in industrial automation.
Product Parameters
| Parameter | Details |
|---|---|
| Brand & Model | ABB UFC762AE101 3BHE006412R0101 |
| Type | AC 800M High-Performance CPU Module |
| Processor | 32-bit RISC, 1.2 GHz |
| Programming | IEC 61131-3 (FBD, LD, ST, IL, SFC) |
| Redundancy | Redundant power, <100 ms failover |
| I/O Capacity | Up to 1000 I/O points |
| Communication | Profinet, Modbus TCP, Profibus DP, Ethernet/IP |
| Power Supply | 24 VDC (±10%) |
| Operating Temperature | -25°C to +60°C |
| Dimensions | 144 mm × 144 mm × 102 mm |
| Certifications | CE, UL, CSA, RoHS |
Advantages and Features
- High Reliability: The ABB UFC762AE101 3BHE006412R0101 offers redundant power and fast failover, ensuring non-stop operation in critical applications.
- Powerful Processing: 32-bit RISC processor handles complex control algorithms and large I/O loads with low latency.
- Seamless Integration: Supports multiple industrial protocols for easy connectivity with SCADA, HMI, and third-party devices.
- Advanced Diagnostics: Real-time monitoring and fault reporting minimize downtime and simplify maintenance.
- Robust Design: Operates in extreme temperatures with IP20 protection, suitable for harsh industrial settings.
Application Cases in Application Fields
- Power Generation: A coal-fired power plant used the ABB UFC762AE101 3BHE006412R0101 for boiler combustion control and turbine speed regulation, achieving 99.9% uptime and 5% fuel efficiency improvement.
- Oil & Gas: A refinery deployed the ABB UFC762AE101 3BHE006412R0101 for catalytic cracking unit control, enabling precise temperature-pressure cascade control and compressor anti-surge protection, reducing unplanned shutdowns by 40%.
- Water Treatment: A municipal wastewater plant used the ABB UFC762AE101 3BHE006412R0101 for dissolved oxygen control and sludge management, cutting chemical usage by 12% and improving effluent quality.
- Automotive Manufacturing: An assembly line integrated the ABB UFC762AE101 3BHE006412R0101 for robotic arm coordination and conveyor speed control, boosting production throughput by 15%.
Comparison with Competing Products
| Feature | ABB UFC762AE101 3BHE006412R0101 | Competing Product (e.g., Siemens S7-410 CPU) |
|---|---|---|
| Redundancy | <100 ms failover; redundant power | ~200 ms failover; limited redundancy options |
| I/O Capacity | Up to 1000 points | Up to 800 points |
| Programming | Full IEC 61131-3; native ABB Control Builder | IEC 61131-3; proprietary TIA Portal |
| Communication | Profinet, Modbus TCP, Profibus DP, Ethernet/IP | Profinet only; limited third-party protocol support |
| Environmental Range | -25°C to +60°C | 0°C to +40°C |
Selection Suggestions and Precautions
- Selection Suggestions:
- Choose the ABB UFC762AE101 3BHE006412R0101 for AC 800M-based critical processes needing high availability and fast failover.
- Opt for it if your system requires Profinet/Modbus TCP/Profibus DP multi-protocol communication.
- Select the ABB UFC762AE101 3BHE006412R0101 for applications with I/O loads up to 1000 points and complex control algorithms.
- Precautions:
- Ensure 24 VDC power stability (±10%) to avoid module errors.
- Follow ESD protocols during installation to protect internal components.
- Use ABB-approved firmware updates for compatibility and security compliance.
- Validate redundancy setup with ABB tools to ensure <100 ms failover in critical systems.
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