Description
Technical Parameters ABB UDD406A 3BHE041464R0101
| Parameter Item | Parameter Value |
|---|---|
| Product Type | Industrial Dual-Channel Hybrid Digital I/O Module |
| Input Channels | 2× 24V DC digital input (sinking/sourcing, response time ≤ 1ms) |
| Output Channels | 2× 24V DC solid-state output (2A per channel, max 4A per module) |
| Isolation Rating | 2.5kV AC (channel to system, channel to channel) |
| Communication Interface | Profibus DP, compatible with ABB AC 800M CPU modules |
| Power Supply | 24V DC ±10%, rated power consumption < 3W |
| Operating Temperature Range | -40°C ~ +70°C (industrial wide-temperature grade) |
| Storage Temperature Range | -55°C ~ +85°C |
| Protection Grade | IP20 (cabinet mounting required) |
| Mean Time Between Failures (MTBF) | ≥ 900,000 hours |
| Compliance Certifications | CE, UL, IEC 61131-2, ATEX |
Product Advantages and Features ABB UDD406A 3BHE041464R0101
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Hybrid I/O Design, Reducing System Integration Complexity
ABB UDD406A 3BHE041464R0101 combines 2 digital input channels and 2 digital output channels in a single compact module, eliminating the need for separate input and output modules in small-scale control scenarios. This hybrid design optimizes control cabinet space utilization, reduces wiring complexity between modules and the CPU, and lowers overall system integration costs for applications such as small motor control and safety interlock systems.
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Ultra-Fast Response and High Load Capacity, Ensuring Real-Time Control
The digital input channels of ABB UDD406A 3BHE041464R0101 feature a response time of ≤ 1ms, enabling the module to capture high-frequency switching signals from proximity sensors and limit switches in real time. The solid-state output channels support a 2A load per channel, which can directly drive small solenoid valves and indicator lights without additional relays, ensuring fast and reliable execution of PLC control commands.
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Enhanced Isolation and Explosion-Proof Performance, Adapting to Harsh Environments
ABB UDD406A 3BHE041464R0101 is equipped with 2.5kV AC electrical isolation between channels and the system, effectively blocking electromagnetic interference from industrial equipment such as inverters and motors. With ATEX explosion-proof certification, the module can be applied to hazardous areas such as oil and gas extraction sites and chemical plants, ensuring safe and stable operation in flammable and explosive environments.
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Hot-Swappable Function, Minimizing Production Downtime
ABB UDD406A 3BHE041464R0101 supports online hot-swappable operation, allowing maintenance personnel to replace the module without powering off the entire PLC system or halting production. The plug-and-play design with clear terminal markings simplifies on-site maintenance, shortens equipment downtime, and improves the availability of critical industrial production lines.
Application Cases
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Oil and Gas Wellhead Safety Interlock System
In an offshore oil wellhead control system, ABB UDD406A 3BHE041464R0101 is used to collect signals from pressure sensors and emergency stop buttons (digital input) and control the opening/closing of safety valves and alarm indicators (digital output). Its ATEX explosion-proof certification meets the safety requirements of the wellhead hazardous area, and the ultra-fast response time ensures that the interlock system triggers protective actions within milliseconds when an abnormal pressure is detected.
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Packaging Machinery Small Motor Control
In a food packaging machinery control system, ABB UDD406A 3BHE041464R0101 controls the start/stop of small conveyor motors and collects status signals from motor overload protectors. The hybrid I/O design reduces the number of modules in the control cabinet, and the solid-state output channels directly drive the motor contactors, eliminating the need for intermediate relays and simplifying the system structure.
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Chemical Plant Reactor Auxiliary Control
In a chemical plant’s reactor auxiliary system, ABB UDD406A 3BHE041464R0101 monitors the position of the reactor feed valve (digital input) and controls the operation of the feed pump (digital output). Its strong anti-interference performance resists electromagnetic interference from on-site pumps and mixers, ensuring accurate signal acquisition and reliable actuator control, which is critical for maintaining stable reactor feeding processes.
Competitor Comparison
| Comparison Item | ABB UDD406A 3BHE041464R0101 | Siemens 6ES7323-1BL00-0AA0 | Schneider BMXDDM1602 |
|---|---|---|---|
| I/O Configuration | 2DI/2DO (hybrid) | 16DI/16DO | 16DI/16DO |
| Input Response Time | ≤ 1ms | ≤ 3ms | ≤ 2ms |
| Output Load Capacity | 2A per channel | 2A per channel | 1.5A per channel |
| Isolation Rating | 2.5kV AC | 2kV AC | 1.5kV AC |
| Explosion-Proof Certification | ATEX | No | No |
| Operating Temperature | -40°C ~ +70°C | -25°C ~ +60°C | -20°C ~ +60°C |
| MTBF | ≥ 900,000 hours | ≥ 750,000 hours | ≥ 700,000 hours |
Selection Suggestions
- For ABB AC 800M PLC systems, small-scale hybrid I/O control scenarios, and hazardous area applications requiring explosion-proof performance, ABB UDD406A 3BHE041464R0101 is the preferred choice due to its hybrid design, ultra-fast response, and ATEX certification.
- When selecting, confirm the voltage type (24V DC) and load capacity of the connected sensors and actuators to ensure matching with the module’s specifications; for high-interference or explosive environments, prioritize this module for its enhanced isolation and explosion-proof features.
- For distributed control systems, configure the module with ABB Profibus DP communication modules, and use Control Builder M software for centralized channel configuration and status monitoring to improve system management efficiency.
Precautions
- When installing ABB UDD406A 3BHE041464R0101, wear an anti-static wristband to prevent static electricity from damaging the internal circuit board; ensure correct wiring of input and output channels, and distinguish between sinking/sourcing modes to avoid signal acquisition errors or actuator damage.
- Parameter configuration must be carried out in accordance with the ABB official manual, and the input response time and output load parameters should be set according to the characteristics of connected devices, avoiding mismatched configurations that lead to control failure.
- During long-term operation, regularly check the tightness of the wiring terminals to prevent poor contact caused by vibration; clean the dust on the module surface regularly to ensure good heat dissipation and avoid performance degradation due to overheating.
- When performing hot-swap operations in hazardous areas, strictly follow the explosion-proof operation procedures specified in the manual, and ensure that the module is in the “standby” state in the PLC system before pulling it out to avoid safety hazards.

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