HONEYWELL 51304453-150

Description

1. Product Overview

2. Product Parameters

2.1 Core Input Specifications

• Input Channels: 4 independent channels (software-configurable for multi-signal types)
• Input Type: High-level/STI, supporting voltage (±10V, 0-10V, -10 to +100mV) and current (4-20mA, 0.5-20mA) signals
• Resolution: 12 bits (core precision)
• Accuracy: ±0.1% of full scale for reliable measurement consistency
• Isolation Rating: 2500Vrms between channels and system ground
• Signal Filtering: Software-configurable filtering to reduce noise interference

2.2 Electrical & System Parameters

• Power Supply: 24V DC, power consumption ≤5W
• Compatibility: Honeywell Experion PKS C200/C300 systems, third-party PLCs via RS-485 interface
• Configuration: Software-adjustable scaling, filtering, and alarm thresholds
• Communication Interface: RS-485 for seamless PLC system connectivity
• Diagnostic Features: Signal loss detection, overrange alerts, module self-test

2.3 Environmental & Mechanical Parameters

• Operating Temperature: -40°C to +85°C (broad industrial range for extreme conditions)
• Storage Temperature: -40°C to +85°C
• Relative Humidity: 5% to 95% (non-condensing)
• Protection: Conformally coated for dust and moisture resistance
• Mounting: DIN rail-mounted, space-saving compact design
• Dimensions: 50mm × 50mm × 60mm (standard compact form factor)
• Weight: 0.1kg (lightweight for easy installation)

2.4 Certifications & Compliance

• Industry Certifications: CE, UL, FCC compliant
• Reliability: Backed by Honeywell’s industrial-grade quality standards for long-term operation

3. Advantages & Features

1. Dual-Signal Compatibility: HONEYWELL 51304453-150 supports both voltage and current analog signals, eliminating the need for multiple specialized modules and reducing system complexity.
2. Harsh Environment Durability: Conformal coating and -40°C to +85°C operating range ensure reliable performance in dusty, humid, or extreme temperature conditions.
3. High Precision & Stability: ±0.1% accuracy and 12-bit resolution deliver consistent, trustworthy data for critical control and monitoring tasks.
4. Seamless Integration: Native compatibility with Honeywell Experion PKS systems and RS-485 connectivity for third-party PLCs enable plug-and-play setup.
5. Space-Saving Design: Compact dimensions (50×50×60mm) and DIN rail mounting optimize control cabinet space utilization.

4. Application Fields & Cases

4.1 Application Fields

• Chemical Processing: Reactor temperature/pressure monitoring, batch process parameter acquisition
• Power Generation: Steam flow, pressure, and temperature data collection for turbine control
• Manufacturing: Production line sensor signal monitoring (e.g., position, load, and vibration)
• Petrochemical: Storage tank level and pressure measurement, pipeline flow rate monitoring
• General Industrial: Textile, printing, rubber/plastics, and woodworking process control

4.2 Typical Cases

1. Chemical Reactor Monitoring: A European chemical plant integrated HONEYWELL 51304453-150 into its Experion PKS C300 system to monitor 4 reactor temperature points (-10 to +100mV thermocouple signals). The module’s ±0.1% accuracy ensured precise reaction control, reducing product waste by 12% compared to legacy modules.
2. Manufacturing Line Sensing: A U.S. automotive parts factory used HONEYWELL 51304453-150 to collect 4-20mA current signals from production line pressure sensors. The RS-485 connectivity simplified integration with existing PLCs, and software filtering reduced signal noise, cutting false alarms by 30%.
3. Power Plant Data Acquisition: An Asian power plant deployed HONEYWELL 51304453-150 to acquire steam flow (4-20mA) and pressure (0-10V) data. The module’s -40°C cold-start capability and conformal coating withstood outdoor equipment room conditions, ensuring 99.9% operational uptime.

5. Competitive Comparison

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

1. System Compatibility: Choose HONEYWELL 51304453-150 if using Honeywell Experion PKS C200/C300 systems for native integration; it also works for mixed voltage/current signal scenarios.
2. Environment Requirements: Opt for this module for harsh conditions (-40°C to +85°C, dust/moisture exposure) thanks to its conformal coating.
3. Precision Needs: Select HONEYWELL 51304453-150 for applications requiring ±0.1% accuracy (e.g., critical process control, quality monitoring).

6.2 Precautions

1. Installation Guidelines:
   • Mount HONEYWELL 51304453-150 on DIN rails per Honeywell’s specifications, ensuring proper ventilation in high-temperature environments.
   • Use shielded cables for signal connections (especially RS-485) to minimize electromagnetic interference.
2. Configuration Notes:
   • Configure signal type (voltage/current) and scaling via compatible software to match sensor outputs.
   • Set appropriate filtering parameters to balance response speed and noise reduction for your application.
3. Troubleshooting:
   • For signal loss: Verify sensor wiring, check power supply (24V DC), and confirm module-PLC communication via RS-485.
   • For overrange alerts: Ensure sensor signals fall within the module’s input range (-10V to +10V, 0.5-20mA).
4. Maintenance:
   • Inspect module connectors annually for corrosion or loose connections; clean with dry air if dusty.
   • Avoid exceeding the 2500Vrms isolation rating during system testing to prevent internal damage.
   • Stock spare HONEYWELL 51304453-150 modules for critical applications, as lead times for specialized industrial modules may vary.

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