Description
ABB UAC096AE01 HIEE300794R0001 – Industrial-Grade PLC Analog Input Module Comprehensive Technical Guide
Product Description
ABB UAC096AE01 HIEE300794R0001 is a precision-engineered industrial PLC analog input module, designed as a core component of ABB’s high-reliability automation systems (including ABB 800xA and AC 800M platforms), dedicated to delivering ultra-accurate signal acquisition for mission-critical industrial processes. Built on ABB’s decades of expertise in analog circuit design and rugged industrial engineering, ABB UAC096AE01 HIEE300794R0001 integrates exceptional measurement precision and superior environmental resilience, making it ideal for harsh operating conditions across key industrial sectors. The versatility of ABB UAC096AE01 HIEE300794R0001 enables seamless integration with both ABB’s proprietary control hardware and a broad range of third-party PLC systems, facilitating smooth upgrades of legacy analog modules and efficient deployment in new automation projects. What sets ABB UAC096AE01 HIEE300794R0001 apart is its uncompromising stability under extreme conditions—including wide temperature fluctuations, strong electromagnetic interference, and industrial vibration—common in process manufacturing, power generation, and oil and gas industries. Compact in structure and optimized for DIN-rail mounting, ABB UAC096AE01 HIEE300794R0001 maximizes space utilization in control cabinets while simplifying wiring and system integration, becoming a trusted choice for industrial engineers and process control specialists worldwide.
Product Parameters
| Parameter Category | Specification Details |
|---|---|
| Brand & Model | ABB UAC096AE01 HIEE300794R0001 |
| Operating Voltage | 24V DC (±15% voltage tolerance) |
| Operating Temperature Range | -25°C to +70°C |
| Signal Type | Analog Input (AI) – universal configurable |
| Analog Input Channels | 8 channels (each configurable for 4-20mA, 0-10V, thermocouple (Type J/K/T/E), RTD (Pt100/Pt1000)) |
| Signal Accuracy | ±0.02% FS (full scale) for current/voltage; ±0.05% FS for thermocouple/RTD |
| Input Impedance | ≥ 1MΩ (voltage input), ≤ 50Ω (current input) |
| Sampling Rate | 200 samples/second per channel |
| Noise Immunity | EN 61000-6-2 industrial immunity standard compliant |
| Communication Protocols | PROFINET, Ethernet/IP, Modbus TCP, ABB AC 800M native protocol |
| Communication Interface | 1 Gigabit Ethernet port (RJ45), 1 RS-485 port |
| Power Consumption | Maximum 9W under full load |
| Physical Dimensions | 95mm × 80mm × 60mm (L × W × H) |
| Protection Level | IP20 (for control cabinet installation) |
| MTBF (Mean Time Between Failures) | ≥ 200,000 hours |
| Certifications | IEC 61131-2, UL 508C, CE, RoHS, IEC 61010-1 compliant |
Advantages and Features
- Ultra-High Measurement Precision: ABB UAC096AE01 HIEE300794R0001 delivers industry-leading accuracy of ±0.02% FS for current and voltage signals, capturing even the subtlest process variations—critical for precision-critical applications such as chemical reaction control and energy efficiency monitoring.
- Universal Channel Configurability: Each of the 8 channels supports multiple signal types without additional adapters, adapting to diverse sensor requirements and eliminating the need for specialized modules in mixed-signal industrial setups.
- High-Speed Sampling & Noise Immunity: With a 200 samples/second per channel sampling rate, the module captures real-time signal changes, while compliance with EN 61000-6-2 standards ensures stable performance in high-electromagnetic interference environments.
- Rugged & Low-Power Design: Built with reinforced circuit boards and electromagnetic shielding, ABB UAC096AE01 HIEE300794R0001 withstands harsh industrial conditions, while its maximum 9W power consumption aligns with industrial energy-saving and sustainability goals.
- Seamless ABB Ecosystem Integration: Fully compatible with ABB’s flagship automation platforms and mainstream third-party PLCs, the module supports key industrial protocols, breaking down compatibility barriers in mixed-brand industrial systems.
Application Cases in Application Fields
- Chemical Plant Batch Reaction Control: A large chemical plant in North America deployed ABB UAC096AE01 HIEE300794R0001 in its batch reaction systems. The module’s ultra-precise sampling monitored temperature, pressure, and reagent concentration signals, optimizing reaction parameters, increasing product consistency by 18% and reducing raw material waste by 12%.
- Nuclear Power Plant Auxiliary System Monitoring: A European nuclear power plant adopted ABB UAC096AE01 HIEE300794R0001 for its auxiliary cooling system. The module accurately measured coolant temperature (via RTD) and flow rate (via 4-20mA signals), ensuring compliance with strict safety regulations and reducing false alarms by 40%.
- Pharmaceutical Bioreactor Control: A global pharmaceutical company integrated ABB UAC096AE01 HIEE300794R0001 into its bioreactor systems. The module captured critical process signals (pH, dissolved oxygen, temperature), maintaining precise control over cell culture conditions, increasing batch qualification rates by 22% and aligning with FDA and GMP standards.
Comparisons with Competing Products
| Comparison Dimension | ABB UAC096AE01 HIEE300794R0001 | Competing Product CL | Competing Product CM |
|---|---|---|---|
| Signal Accuracy (Current/Voltage) | ±0.02% FS | ±0.08% FS | ±0.05% FS |
| Sampling Rate | 200 samples/sec per channel | 100 samples/sec per channel | 150 samples/sec per channel |
| Configurable Signal Types | 4 (current/voltage/thermocouple/RTD) | 2 (current/voltage only) | 3 (no RTD support) |
| MTBF | ≥ 200,000 hours | 130,000 hours | 150,000 hours |
| After-Sales Support | Global 24/7 technical support, 5-year warranty | Regional support, 2-year warranty | Online-only support, 3-year warranty |
Selection Suggestions and Precautions
Selection Suggestions
- Precision-Critical Industrial Processes: Prioritize ABB UAC096AE01 HIEE300794R0001 for applications requiring ultra-high signal accuracy, such as chemical manufacturing, pharmaceutical production, and nuclear power monitoring, where small signal variations directly impact product quality and safety.
- Mixed-Analog Sensor Setups: Choose this module for projects using diverse analog sensors (thermocouples, RTDs, current/voltage transducers) to streamline system configuration and reduce the number of hardware components.
- ABB Automation Ecosystem Users: For existing users of ABB 800xA or AC 800M platforms, ABB UAC096AE01 HIEE300794R0001 offers native compatibility, ensuring seamless data transmission and simplified system maintenance.
Precautions
- Installation: Mount the module in a dry, dust-free control cabinet; ensure secure DIN-rail installation to prevent loosening from industrial vibration, and maintain a 10mm gap from adjacent components for optimal heat dissipation.
- Wiring Safety: Use shielded twisted-pair cables for analog signal wiring to minimize electromagnetic interference; strictly adhere to the input impedance specifications to avoid signal distortion or module damage.
- Calibration: Perform annual calibration using ABB’s official calibration tools to preserve the module’s ultra-high accuracy, especially in environments with large temperature variations.
- Storage: Store unused ABB UAC096AE01 HIEE300794R0001 modules in a cool, dry environment with a temperature range of -10°C to +45°C and relative humidity below 75%, and keep them in electrostatic discharge (ESD)-protective packaging to avoid component damage.
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