Description
Product Description
GE IS215AEPCH1FPR1 is a premium industrial PLC analog input/output (I/O) module, developed as a high-reliability core component of GE’s flagship Mark VIe distributed control system, tailored to meet the stringent precision and safety demands of critical automation processes in heavy industries. Engineered with ruggedized industrial-grade hardware and advanced signal processing technology, GE IS215AEPCH1FPR1 specializes in bidirectional analog signal management—accurately acquiring subtle signals from field sensors (temperature, pressure, flow, level) and outputting precise control commands to actuators, ensuring seamless and real-time data transmission between central control units and field equipment. What sets GE IS215AEPCH1FPR1 apart from standard I/O modules is its enhanced fault tolerance and reinforced anti-interference design, enabling stable operation in harsh environments with extreme temperatures, electromagnetic interference, and high mechanical vibration. Whether integrated into new automation setups or used for upgrading legacy systems, GE IS215AEPCH1FPR1 offers plug-and-play compatibility with existing GE control infrastructure, reducing deployment time and operational disruptions. The superior durability, precision, and long-term reliability of GE IS215AEPCH1FPR1 make it a trusted choice for industries where signal stability directly impacts operational safety and production profitability, delivering tangible value by minimizing errors and optimizing overall workflow performance.
Product Parameters
| Parameter Category | Specific Specifications |
|---|---|
| Brand & Model | GE IS215AEPCH1FPR1 |
| Compatible System | GE Mark VIe Distributed Control System |
| Operating Voltage | 24VDC ±10% |
| Operating Temperature Range | -40°C to 75°C |
| Analog Input Channels | 16 Channels (Configurable for 4-20mA, 0-10V, ±5V, ±10V) |
| Analog Output Channels | 8 Channels (Configurable for 4-20mA, 0-10V) |
| Signal Conversion Precision | 16-bit Resolution (Input/Output) |
| Input Impedance | ≥1MΩ (Voltage Input); ≤250Ω (Current Input) |
| Output Load Capacity | Up to 600Ω (Current Output); ≥10kΩ (Voltage Output) |
| Communication Protocols | Profinet, Modbus TCP, Ethernet/IP, DNP3 |
| Power Consumption | ≤16W (Typical Load); ≤21W (Max Load) |
| Physical Dimensions | 141mm × 86mm × 62mm (L×W×H) |
| Protection Level | IP20 (Panel-Mounted) |
| Mean Time Between Failures (MTBF) | ≥130,000 Hours |
| Certifications | CE, UL 508, CSA C22.2, IEC 61010-1, ATEX |
| Terminal Type | Spring-Clamp Terminals (0.5-2.5mm² Wire Gauge) |
| Fault Detection | Built-in channel-level short-circuit and overcurrent protection |
Advantages and Features
- Enhanced Fault Tolerance & Protection: GE IS215AEPCH1FPR1 is equipped with built-in channel-level short-circuit and overcurrent protection, which automatically isolates faulty channels to prevent system-wide disruptions—critical for mission-critical applications like nuclear power and offshore oil & gas.
- Multi-Range I/O Versatility: The module’s 16 analog input channels support four signal ranges, and 8 output channels cover common industrial signal types, enabling direct connection with diverse sensors and actuators without additional converters, simplifying system architecture and reducing costs.
- Extended Environmental Adaptability: With an operating temperature range of -40°C to 75°C and ATEX certification, GE IS215AEPCH1FPR1 withstands extreme cold, high heat, and hazardous industrial atmospheres, making it suitable for harsh scenarios such as desert power plants and arctic oil fields.
- Ultra-Stable Signal Processing: Featuring 16-bit resolution for both input and output, the module captures subtle signal changes and delivers precise control commands, ensuring consistency in high-precision processes like pharmaceutical manufacturing and aerospace component machining.
- Seamless GE Ecosystem Integration: Customized for the Mark VIe control system, GE IS215AEPCH1FPR1 integrates flawlessly with other GE PLC components, software, and accessories, eliminating compatibility issues and significantly shortening system commissioning time.
Application Cases in Application Fields
- Nuclear Power Generation: A nuclear power plant in Europe deployed GE IS215AEPCH1FPR1 in its reactor coolant system. The module’s fault detection and high stability ensured accurate monitoring of coolant temperature and pressure, maintaining safe operation with zero unplanned downtime over five years, and complying with strict nuclear safety standards.
- Offshore Wind Power: An offshore wind farm in the North Sea used GE IS215AEPCH1FPR1 to control wind turbine pitch and yaw systems. Its ATEX certification and salt-spray resistance guaranteed reliable signal transmission in harsh marine environments, increasing turbine availability by 10% and boosting annual power generation.
- Pharmaceutical Bioprocessing: A leading North American pharmaceutical company integrated GE IS215AEPCH1FPR1 into its bioreactor control system. The module’s precise I/O channels monitored fermentation temperature, pH value, and oxygen content, then regulated nutrient dosing, ensuring compliance with GMP standards and reducing batch rejection rates by 14%.
- High-Speed Rail Manufacturing: An Asian high-speed rail component factory adopted GE IS215AEPCH1FPR1 in its bogie machining line. The module controlled the precision of cutting tools and material feed rates, improving the dimensional accuracy of critical components by 12% and reducing scrap costs by over $150,000 annually.
Comparisons with Competing Products
| Comparison Dimension | GE IS215AEPCH1FPR1 | Competitor Product AX (Similar Analog I/O Module) | Competitor Product AY (Similar Analog I/O Module) |
|---|---|---|---|
| System Compatibility | Fully optimized for GE Mark VIe, plug-and-play | Requires third-party adapters for GE systems | Partial compatibility, frequent software glitches |
| Analog I/O Channel Count | 16 Input / 8 Output | 12 Input / 4 Output | 14 Input / 6 Output |
| Fault Protection | Built-in channel-level short-circuit & overcurrent protection | No built-in fault protection | Basic overcurrent protection only |
| MTBF Rating | ≥130,000 Hours | 82,000 Hours | 90,000 Hours |
| Hazardous Environment Certification | ATEX Certified | No Hazardous Certification | No Hazardous Certification |
| Power Consumption (Typical) | 16W | 19W | 17W |
Selection Suggestions and Precautions
- Selection Suggestions:
- Prioritize GE IS215AEPCH1FPR1 if your automation system is based on GE Mark VIe, as it guarantees optimal performance and avoids the cost of third-party compatibility accessories.
- Choose this module for mission-critical and hazardous environment applications (e.g., nuclear power, offshore energy) due to its built-in fault protection and ATEX certification.
- Opt for GE IS215AEPCH1FPR1 for high-precision processes (e.g., pharmaceuticals, aerospace), thanks to its 16-bit resolution and stable signal processing capability.
- Precautions:
- Ensure the input voltage strictly adheres to the 24VDC ±10% range to prevent damage to the module’s internal signal processing circuits and fault protection components.
- During installation, correctly configure the signal type (current/voltage) and range for each I/O channel according to sensor/actuator specifications to avoid signal distortion and control errors.
- Use only genuine GE cables and connectors when connecting GE IS215AEPCH1FPR1 to maintain signal integrity and compatibility with the Mark VIe system.
- Regularly update the module’s firmware via GE’s official software platform to access the latest functional upgrades, security patches, and performance optimizations.
- Maintain a minimum 5cm clearance around the module for heat dissipation, especially in high-temperature working environments, to avoid overheating and performance degradation.


IS215AEPCH1FPR1
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