Description

IC695PHS001

GE IC695PHS001 – Industrial High-Speed Pulse & Positioning Module for RX3i PLC

Product Description

Product Parameters

Advantages and Features

1. Multi-Axis Precision Control: The GE IC695PHS001 supports up to 4 independent motion axes, enabling synchronized control of multiple motors or actuators in applications like robotic assembly, CNC machining, and automated packaging lines.
2. Ultra-High Pulse Frequency: With a 1 MHz maximum pulse output frequency per axis, the module delivers precise speed and position control for high-speed production equipment, reducing positioning errors to within microns.
3. Versatile Motion Modes: Covers all core motion control needs—from basic point-to-point movement to complex linear and circular interpolation—eliminating the need for additional specialty modules and simplifying system architecture.
4. Seamless RX3i Integration: Designed for plug-and-play compatibility with all RX3i hardware and GE’s programming software (VersaPro, CIMPLICITY), the GE IC695PHS001 requires no custom firmware, cutting installation time and minimizing configuration mistakes.
5. Rugged Industrial Durability: Rated to operate in extreme temperatures (-40°C to 75°C) and resistant to electromagnetic interference (EMI), the module maintains stable performance in harsh environments like metalworking shops and outdoor material handling yards.
6. Encoder Feedback Support: Integrates 500 kHz encoder input per axis for closed-loop control, ensuring real-time correction of positioning deviations and enhancing motion accuracy for precision-critical applications.

Application Cases in Application Fields

1. CNC Machining Centers: A precision engineering firm deployed the GE IC695PHS001 in its CNC machining center PLCs to control the X, Y, Z, and spindle axes. The module’s circular interpolation mode enabled smooth cutting of complex curved components, while the high pulse frequency reduced machining errors by 40% compared to the previous module.
2. Electronics Component Assembly: A global electronics OEM integrated the GE IC695PHS001 into its surface-mount technology (SMT) line PLCs to control pick-and-place robots. The 4-axis control synchronized the robot’s arm movement, nozzle positioning, and conveyor speed, increasing component placement accuracy and boosting production throughput by 25%.
3. Automated Packaging Lines: A food and beverage manufacturer used the GE IC695PHS001 to control its packaging machine PLCs, managing the motion of filling nozzles, sealing rollers, and labeling heads. The module’s point-to-point positioning ensured consistent packaging dimensions, while its rugged design withstood the plant’s high-humidity environment.
4. Solar Panel Manufacturing: A renewable energy equipment producer deployed the GE IC695PHS001 in its solar panel assembly line PLCs to control the positioning of glass cutting tools and cell alignment systems. The linear interpolation mode enabled precise cutting of solar glass, and the encoder feedback corrected for material variations, improving panel yield by 18%.

Comparisons with Competing Products

Selection Suggestions and Precautions

1. Selection Suggestions:
   • Choose the GE IC695PHS001 for RX3i PLC systems requiring multi-axis motion control, such as CNC machining, robotic assembly, automated packaging, and precision manufacturing applications.
   • Opt for this module if your application demands high-speed and high-precision positioning (e.g., electronics assembly, solar panel production) thanks to its 1 MHz pulse frequency and encoder feedback support.
   • Prioritize the GE IC695PHS001 for harsh industrial environments, as its rugged design outperforms temperature-sensitive competing pulse modules.
2. Precautions:
   • Ensure the module is installed in a GE RX3i 3U rack unit and paired with compatible RX3i CPU modules to avoid motion control errors or communication failures.
   • Verify the input voltage remains within the 18-36 VDC range to protect the module’s internal pulse generation components.
   • Use shielded cables for encoder and motor connections to minimize electromagnetic interference, which can disrupt pulse signals and reduce positioning accuracy.
   • Regularly update the module’s firmware via GE’s programming software to access the latest motion control algorithm improvements and bug fixes.
   • Avoid exposing the module to direct moisture or corrosive substances, even with industrial-grade protection, to extend the lifespan of its output channels.